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BRAKE MASTER CYLINDER (for 3UZ-FE): Reassembly

  1. INSTALL BRAKE STROKE SIMULATOR CYLINDER SUB-ASSEMBLY 
    1. Install the brake stroke simulator cylinder to the brake simulator bracket with the 2 bolts.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

    2. Install the connector to the brake stroke simulator bracket.
    Fig 1: Locating Brake Stroke Simulator Cylinder To Brake Simulator Bracket With Bolts
    G05297269Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. TEMPORARILY TIGHTEN BRAKE MASTER CYLINDER PUSH ROD CLEVIS 
    1. Temporarily install brake master cylinder push rod clevis and the lock nut.
  3. INSTALL BRAKE MASTER CYLINDER RESERVOIR 
    1. Apply a thin layer of grease to 2 new master cylinder reservoir grommets and install them to the master cylinder assembly.
    2. Install brake master cylinder reservoir with the screw.
    Fig 2: Locating Brake Master Cylinder Reservoir With Screw
    G05297268Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL BRAKE MASTER CYLINDER ASSEMBLY 
    1. Temporarily install a new master cylinder gasket to the master cylinder assembly. Connect the brake stroke simulator cylinder tube to the brake stroke simulator cylinder sub-assembly and master cylinder assembly and loosely tighten the tube.
    2. Install a new master cylinder gasket, master cylinder assembly and brake stroke simulator bracket to the master cylinder bracket with the 2 bolts.
      Fig 3: Locating Master Cylinder Assembly And Brake Stroke Simulator Bracket To Master Cylinder Bracket With Bolts
      G05297272Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 12.5 N*m (128 kgf*cm, 9 ft.*lbf) 

    3. Use the SST to fully tighten the brake stroke simulator cylinder tube.

      SST 09023-00101 

      Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf) 

  5. ADJUST BRAKE MASTER CYLINDER PUSH ROD CLEVIS 

    (See BRAKE PEDAL )