Brake Pedal: Installation

INSTALL BRAKE PEDAL ASSEMBLY
1. Install the brake pedal assembly with the 4 nuts.
  Torque: 12.7 N*m (130 kgf*cm, 9 ft.*lbf)
  
  Fig 1: Installing Brake Pedal Assembly Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the brake pedal assembly with the bolt.
  Torque: 44 N*m (449 kgf*cm, 33 ft.*lbf)
3. Connect the stop light switch connector and pedal stroke sensor connector.
Fig 2: Installing Brake Pedal Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL MASTER CYLINDER PUSH ROD CLEVIS
1. Apply lithium soap base glycol grease to the clevis pin.
2. Install the clevis pin and a new clip.
Fig 3: Identifying Clevis Pin And Clip
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE PEDAL RETURN SPRING
INSTALL COMBINATION METER ASSEMBLY
INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY
CONNECT CABLE TO BATTERY NEGATIVE TERMINAL
CHECK AND ADJUST BRAKE PEDAL HEIGHT (See ADJUSTMENT )
ADJUST BRAKE PEDAL STROKE SENSOR ASSEMBLY (See ADJUSTMENT )
CHECK PEDAL FREE PLAY (See ADJUSTMENT )
CHECK PEDAL RESERVE DISTANCE (See ADJUSTMENT )
INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY (See INSTALLATION )
INSTALL INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LOWER (See step 17 in INSTALLATION )
INSPECT SRS WARNING LIGHT
(See DIAGNOSIS SYSTEM )
PERFORM INITIALIZATION
Some system need initialization when reconnecting battery cable. (See INITIALIZATION )