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Brake Master Cylinder: Reassembly

  1. INSTALL BRAKE STROKE SIMULATOR CYLINDER SUB-ASSEMBLY 
    1. Install the brake stroke simulator cylinder to the brake simulator bracket with the 2 bolts.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

    2. Install the connector to the brake stroke simulator bracket.
      Fig 1: Identifying Brake Stroke Simulator Cylinder Sub-Assembly
      G04113403Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL MASTER CYLINDER PUSH ROD CLEVIS 
    1. Temporarily install the brake master cylinder push rod clevis with the lock nut.

      HINT:

      After checking and adjusting the brake pedal height, tighten the lock nut firmly.

  3. INSTALL BRAKE MASTER CYLINDER 
    1. Temporarily install 2 new master cylinder gaskets, master cylinder and brake stroke simulator bracket to the master cylinder bracket with the 2 nuts.
    2. Temporarily install the brake tube.
    3. Full tighten the 2 nuts.

      Torque: 12.5 N*m (127 kgf*cm, 9 ft.*lbf) 

      Fig 2: Identifying Brake Master Cylinder Nuts
      G04113404Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Use the SST to fully tighten the brake tube.

      SST 09023-00101 

      Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf) 

      Fig 3: Identifying Brake Tube
      G04113405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002