LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2006 >> RX 400h FWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical >> Brake Master Cylinder >> Installation

Brake Master Cylinder: Installation

  1. INSTALL BRAKE MASTER CYLINDER W/ SIMULATOR ASSEMBLY 
    1. Install the gasket and brake master cylinder assembly together with the brake simulator assembly with the 4 nuts.

      Torque: 12.7 N*m (130 kgf*cm, 9 ft.*lbf) 

      Fig 1: Identifying Brake MAster Cylinder W/Simulator Assembly Nuts
      G04113406Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the connector, and engage the clamp.
      Fig 2: Identifying Clamp
      G04113407Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Use the SST to fully tighten the 2 brake tubes.

      SST 09023-00101 

      Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf) 

    Fig 3: Tightening Brake Tubes Using SST
    G04113408Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL MASTER CYLINDER PUSH ROD CLEVIS 
    1. Apply lithium soap base glycol grease to the push rod pin.
    2. Install the push rod clevis to the brake pedal support assembly with the push rod pin and a new clip.
  3. INSTALL BRAKE PEDAL RETURN SPRING 
    Fig 4: Identifying Push Rod Pin And Clip
    G04113409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL RESERVOIR TUBE NO. 2 
    1. Install the reservoir tube No. 2 with the clip.
    Fig 5: Identifying Tube No. 1 And Tube No. 2
    G04113410Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL RESERVOIR TUBE NO. 1 
    1. Install the reservoir tube No. 1 with the clip.
    2. Install the nut.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

    Fig 6: Identifying Reservoir Tube No. 1
    G04113411Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL COWL TOP PANEL SUB-ASSEMBLY OUTER (See step 95 in  INSTALLATION  ) 
  7. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY (See  INSTALLATION  ) 
  8. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY 
  9. INSTALL FRONT FENDER TO COWL SIDE SEAL LH 
  10. INSTALL FRONT FENDER TO COWL SIDE SEAL RH 
  11. INSTALL FRONT WIPER ARM LH (See  INSTALLATION  ) 
  12. INSTALL FRONT WIPER ARM RH (See  INSTALLATION  ) 
  13. CONNECT CABLE TO BATTERY NEGATIVE TERMINAL 
  14. ADD RESERVOIR WITH BRAKE FLUID (See  BLEEDING  ) 
  15. BLEED BRAKE RESERVOIR TUBE NO. 1 HOSE (See  BLEEDING   ) 
  16. BLEED FRONT BRAKE SYSTEM (See  BLEEDING   ) 
  17. INSTALL ABS MOTOR RELAY 
    1. Install the 2 ABS motor relays.
    Fig 7: Identifying ABS Motor Relays
    G04113412Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. CLEAR DTC 

    (See DTC CHECK / CLEAR )

  19. PERFORM ACCUMULATOR PRESSURE DOWN (See  BLEEDING   ) 
  20. CHECK BRAKE FLUID LEVEL IN RESERVOIR (See  BLEEDING   ) 
  21. CLEAR DTC 

    (See DTC CHECK / CLEAR )

  22. CHECK FOR BRAKE FLUID LEAKAGE 
  23. CHECK AND ADJUST BRAKE PEDAL HEIGHT (See  ADJUSTMENT   ) 
  24. ADJUST BRAKE PEDAL STROKE SENSOR ASSEMBLY (See  ADJUSTMENT  ) 
  25. CHECK PEDAL FREE PLAY (See  ADJUSTMENT  ) 
  26. CHECK PEDAL RESERVE DISTANCE (See  ADJUSTMENT  ) 
  27. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY (See  INSTALLATION  ) 
  28. INSTALL INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LOWER (See step 30 in  INSTALLATION  ) 
  29. INSPECT SRS WARNING LIGHT 

    (See DIAGNOSIS SYSTEM )

  30. PERFORM INITIALIZATION 

    Some system need initialization when reconnecting battery cable. (See INITIALIZATION )

scientia non olet · About LEMON Manuals