Inspection Procedure
- CHECK VALVE TIMING (CHECK FOR LOOSE AND JUMPING TEETH OF TIMING BELT)
OK :
The matchmarks of crankshaft pulley and camshaft pulley are aligning.
NG : ADJUST VALVE TIMING
OK : Go to next step
- PERFORM ACTIVE TEST BY INTELLIGENT TESTER (OCV OPERATION)
- Connect the intelligent tester to the DLC3.
- Start the engine and warm it up.
- Turn the ignition switch ON and push the intelligent tester main switch ON.
- Enter the following menus: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / VVT CTRL B1 or VVT CTRL B2.
- Using the intelligent tester, operate the OCV and check the engine speed.
Standard
OCV OPERATIONTester Operation Specified Condition OCV is OFF Normal engine speed OCV is ON Rough idle or engine stall NG : GO TO STEP 4
OK : Go to next step
- CHECK WHETHER DTC OUTPUTS REOCCUR
- Clear the DTCs.
- Erase the codes using one of the following methods: 1) use the intelligent tester, 2) disconnect the battery cable, or 3) remove the EFI and ETCS fuses for more than 60 seconds.
HINT:
After disconnecting the battery cable, perform the "INITIALIZE" procedure.
- Erase the codes using one of the following methods: 1) use the intelligent tester, 2) disconnect the battery cable, or 3) remove the EFI and ETCS fuses for more than 60 seconds.
- Start and warm up the engine.
- Drive the vehicle for 10 minutes or more.
- Read output DTC using the intelligent tester.
OK :
No DTC output.
HINT:
*: DTC P0011, P0012, P0021 or P0022 is output when a foreign object enters in the engine oil system. These codes will stay registered even if the system returns to normal after a short time. Foreign objects are filtered out by the oil filter.
OK : VVT SYSTEM OK
NG : Go to next step
- Clear the DTCs.
- CHECK ECM (OCV SIGNAL)
- During idling, check the waveform of the ECM connector using an oscilloscope.
Standard
ECM (OCV SIGNAL)Tester Connection Specified Condition E7-16 (OC1+) - E7-15 (OC1-)
E7-14 (OC2+) - E7-13 (OC2-)Correct waveform is shown in the illustration NG : REPLACE ECM
OK : Go to next step
- CHECK OIL CONTROL VALVE FILTER
OK :
The filter is not clogged.
NG : REPLACE OIL CONTROL VALVE FILTER
OK : Go to next step
- CHECK CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (OCV)
OK :
OCV has no contamination and moves smoothly.
OK : GO TO STEP 8
NG : Go to next step
- REPLACE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (OCV)
NEXT
- CHECK CAMSHAFT TIMING GEAR ASSEMBLY
OK :
Camshaft timing gear assembly rotate smoothly when apply pressure.
OK : GO TO STEP 10
NG : Go to next step
- REPLACE CAMSHAFT TIMING GEAR ASSEMBLY
NEXT
- CHECK FOR BLOCKAGE (OCV, OIL CHECK VALVE AND OIL HOLE)
OK :
No blockage.
NG : REPAIR OR REPLACE MALFUNCTION PARTS
OK : Go to next step
- CHECK ANY OTHER DTCS OUTPUT
- Clear the DTCs.
- Erase the codes using one of the following methods: 1) use the hand held tester, 2) disconnect the battery cable, or 3) remove the EFI NO. 1 and ETCS fuses for more than 60 seconds.
HINT:
After disconnecting the battery cable, perform the "INITIALIZE" procedure.
- Start and warm up the engine.
- Drive the vehicle around for 10 minutes or more.
- Read output DTC using the intelligent tester.
OK :
No DTC output.
HINT:
*: DTC P0011, P0012, P0021 or P0022 is output when a foreign object enters in the engine oil system. These codes will stay registered even if the system returns to normal after a short time. Foreign objects are filtered out by the oil filter.
OK : VVT SYSTEM OK
NG : REPLACE ECM
- CHECK VALVE TIMING (CHECK FOR LOOSE OR JUMPING TEETH OF TIMING BELT)
OK :
The matchmarks of crankshaft pulley and camshaft pulley are aligned.
NG : ADJUST VALVE TIMING
OK : Go to next step
- CHECK OPERATION OF OCV
- Start the engine.
- Check the engine speed with (*1) and (*2).
- Disconnect the V6 or V7 OCV connector (*1).
- Apply battery positive voltage between the terminals of the OCV (*2).
Result
OPERATION OF OCVProceed to Check (*1) Check (*2) A Normal engine speed Rough idle or engine stall B Conditions other than A Conditions other than A B : GO TO STEP 4
A : Go to next step
- CHECK WHETHER DTC OUTPUTS REOCCUR
- Clear the DTCs.
- Erase the codes using one of the following methods: 1) use the hand held tester, 2) disconnect the battery cable, or 3) remove the EFI NO. 1 and ETCS fuses for more than 60 seconds.
HINT:
After disconnecting the battery cable, perform the "INITIALIZE" procedure.
- Start and warm up the engine.
- Drive the vehicle around for 10 minutes or more.
- Read output DTC using the OBD II scan tool.
OK:
No DTC output.
HINT:
*: DTCs P0011, P0012, P0021 or P0022 is output when a foreign object enters in the engine oil system. These codes will stay registered even if the system returns to normal after a short time. Foreign objects are filtered out by the oil filter.
OK : VVT SYSTEM OK
NG : Go to next step
- Clear the DTCs.
- CHECK ECM (OCV SIGNAL)
- During idling, check the waveform of the E7 ECM connector using an oscilloscope.
Standard
ECM (OCV SIGNAL)Tester Connection Specified Condition E7-16 (OC1+) - E7-15 (OC1-)
E7-14 (OC2+) - E7-13 (OC2-)Correct waveform is shown in the illustration NG : REPLACE ECM
OK : Go to next step
- CHECK OIL CONTROL VALVE FILTER
OK :
The filter is not clogged.
NG : REPLACE OIL CONTROL VALVE FILTER
OK : Go to next step
- CHECK CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (OCV)
OK :
OCV has no contamination and moves smoothly.
OK : GO TO STEP 8
NG : Go to next step
- REPLACE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (OCV)
NEXT
- CHECK CAMSHAFT TIMING GEAR ASSEMBLY
OK :
Camshaft timing gear rotates smoothly when pressure is applied.
OK : GO TO STEP 10
NG : Go to next step
- REPLACE CAMSHAFT TIMING GEAR ASSEMBLY
NEXT
- CHECK FOR BLOCKAGE (OCV, OIL CHECK VALVE AND OIL HOLE)
OK :
No blockage.
NG : REPAIR OR REPLACE MALFUNCTION PARTS
OK : Go to next step
- CHECK ANY OTHER DTCS OUTPUT
- Clear the DTCs.
- Erase the codes using one of the following methods: 1) use the hand held tester, 2) disconnect the battery cable, or 3) remove the EFI NO. 1 and ETCS fuses for more than 60 seconds.
HINT:
After disconnecting the battery cable, perform the "INITIALIZE" procedure.
- Start and warm up the engine.
- Drive the vehicle around for 10 minutes or more.
- Read output DTC using the OBD II scan tool.
OK:
No DTC output.
HINT:
*: DTCs P0011, P0012, P0021 or P0022 is output when a foreign object enters in the engine oil system. These codes will stay registered even if the system returns to normal after a short time. Foreign objects are filtered out by the oil filter.
NG : VVT SYSTEM OK
OK : REPLACE ECM
- Clear the DTCs.