LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2006 >> IS 250 RWD, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Automatic Transmission (A760H)) >> Oil Pump >> Reassembly

Oil Pump: Reassembly

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL FRONT OIL PUMP OIL SEAL 
    1. Using SST and a hammer, install a new oil seal.

      SST 09350-30020 (09351-32140) 

      HINT:

      The oil seal end should be flush with the outer edge of the pump body.

      Fig 1: Installing New Front Oil Pump Oil Seal
      G04045586Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    2. Coat the oil seal lip with MP grease.
  2. FIX FRONT OIL PUMP BODY SUB-ASSEMBLY 
    1. Place the oil pump body on the torque converter clutch.
  3. INSTALL FRONT OIL PUMP DRIVEN GEAR 
    1. Coat the driven gear with ATF.
    2. Install the driven gear to the oil pump body.
    Fig 2: Identifying Front Oil Pump Driven Gear
    G04019587Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  4. INSTALL FRONT OIL PUMP DRIVE GEAR 
    1. Coat the drive gear with ATF.
    2. Install the drive gear to the oil pump body.
    Fig 3: Identifying Front Oil Pump Drive Gear
    G04046195Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  5. INSTALL FRONT OIL PUMP BODY O-RING 
    1. Install a new O-ring to the oil pump body.
    Fig 4: Identifying New Front Oil Pump Body O-Ring
    G04046196Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  6. INSTALL STATOR SHAFT ASSEMBLY 
    1. Align the stator shaft with each bolt hole.
    2. Install the 14 bolts.

      Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

    Fig 5: Installing Stator Shaft Bolts
    G04045590Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  7. INSTALL CLUTCH DRUM OIL SEAL RING 
    1. Coat 3 new oil seal rings with ATF.
    2. Squeeze the ends of the 3 oil seal rings so that the gap distance becomes 8 mm or less, and then install them to the starter shaft groove.
    NOTE: Do not expand the ring ends excessively.
    Fig 6: Installing Clutch Drum Oil Seal Ring
    G04045591Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

    HINT:

    After installing the oil seal rings, check that they rotate smoothly.

  8. INSPECT OIL PUMP DRIVE GEAR ROTATION (See step 4 in  INSPECTION   ) 
  9. INSTALL FRONT OIL PUMP BODY O-RING 
    1. Install a new O-ring to the oil pump assembly.
    Fig 7: Identifying Front Oil Pump Body O-Ring
    G04046199Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.