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Clutch Drum And Input Shaft Assembly: Disassembly

WARNING: This page is about a different variant/trim than selected.
  1. FIX CLUTCH DRUM AND INPUT SHAFT 
    1. Place the oil pump onto the torque converter clutch, and then place the reverse clutch drum sub-assembly and input shaft onto the oil pump.
    Fig 1: Placing Oil Pump Onto Torque Converter Clutch
    G04045595Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  2. REMOVE REVERSE CLUTCH HUB SUB-ASSEMBLY 
    1. Using a screwdriver, remove the snap ring from the reverse clutch drum sub-assembly and the input shaft.
      Fig 2: Identifying Clutch Drum & Input Shaft Assembly Snap Ring
      G04028813Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    2. Remove the reverse clutch hub sub-assembly with the reverse clutch reaction sleeve, the clutch cushion plate, the reverse clutch flange, the 5 reverse clutch discs, and the 4 clutch plates from the forward clutch hub.
    Fig 3: View Of Reverse Clutch Hub Sub-Assembly & Reverse Clutch Drum Sub-Assembly
    G04045677Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  3. REMOVE REVERSE CLUTCH REACTION SLEEVE 
    1. Remove the reverse clutch reaction sleeve from the reverse clutch hub sub-assembly.
    Fig 4: Identifying Reverse Clutch Reaction Sleeve & Reverse Clutch Hub Sub-Assembly
    G04020193Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  4. REMOVE NO. 3 CLUTCH DISC 
    1. Remove the clutch cushion plate, the reverse clutch flange, the 4 plates and the 5 discs from the reverse clutch hub.
    Fig 5: Removing Clutch Cushion Plate, Reverse Clutch Flange, Plates & Discs From Reverse Clutch Hub
    G04045599Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  5. INSPECT NO. 3 CLUTCH DISC (See step 13 in  INSPECTION   ) 
  6. INSPECT REVERSE CLUTCH HUB SUB-ASSEMBLY (See step 14 in  INSPECTION   ) 
  7. REMOVE CLUTCH HUB SUB-ASSEMBLY 
    1. Remove the clutch hub sub-assembly and thrust washer from the coast clutch hub.
      Fig 6: Identifying Clutch Hub Thrust Washer, Forward Clutch Hub Sub-Assembly & Clutch Drum Assembly
      G04020269Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    2. Remove the 2 thrust needle roller bearings and No. 3 thrust bearing race from the clutch hub sub-assembly.
  8. INSPECT CLUTCH HUB SUB-ASSEMBLY (See  INSPECTION   ) 
    Fig 7: Removing Thrust Needle Roller Bearings & No. 3 Thrust Bearing Race From Clutch Hub Sub-Assembly
    G04045601Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  9. REMOVE COAST CLUTCH HUB SUB-ASSEMBLY 
    1. Remove the coast clutch hub sub-assembly from the reverse clutch drum sub-assembly.
  10. INSPECT UNDERDRIVE ONE WAY CLUTCH ASSEMBLY (See  INSPECTION   ) 
    Fig 8: Identifying Coast Clutch Hub Sub-Assembly
    G04019672Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  11. REMOVE UNDERDRIVE ONE WAY CLUTCH ASSEMBLY 
    1. Remove the underdrive one way clutch assembly, clutch hub thrust washer and the thrust bearing race from the coast clutch hub.
    Fig 9: Removing Underdrive One Way Clutch Assembly From Coast Clutch Hub
    G04045603Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  12. REMOVE NO. 1 CLUTCH DISC 
    1. Using a screwdriver, remove the hole snap ring.
      Fig 10: Removing Hole Snap Ring
      G04045604Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    2. Remove the flange, cushion plate, 4 discs and 4 plates from the input shaft.
  13. INSPECT NO. 1 CLUTCH DISC (See step 10 in  INSPECTION   ) 
    Fig 11: Removing Flange, Cushion Plate, Discs & Plates From Input Shaft
    G04045605Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  14. REMOVE COAST CLUTCH DISC 
    1. Using a screwdriver, remove the hole snap ring.
      Fig 12: Removing Hole Snap Ring
      G04045606Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    2. Remove the flange, the 3 discs and the 3 plates from the input shaft.
  15. INSPECT COAST CLUTCH DISC (See step 8 in  INSPECTION   ) 
    Fig 13: Removing Flange, Discs & Plates From Input Shaft
    G04045607Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  16. REMOVE INPUT SHAFT 
    1. Remove the thrust needle roller bearing from the input shaft.
      Fig 14: Removing Thrust Needle Roller Bearing From Input Shaft
      G04045608Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    2. Remove the input shaft from the reverse clutch drum sub-assembly.
      Fig 15: Identifying Input Shaft Assembly & Clutch Drum
      G04028804Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    3. Remove the thrust needle roller bearing and thrust bearing race from the reverse clutch drum sub-assembly.
    Fig 16: Identifying Thrust Needle Roller Bearing & Thrust Bearing Race
    G04020262Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  17. REMOVE INPUT SHAFT OIL SEAL RING 
    1. Remove the 4 oil seal rings from the input shaft.
    Fig 17: Identifying Oil Seal Rings
    G04020263Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  18. REMOVE NO. 1 CLUTCH BALANCER 
    1. Place SST on the No. 1 clutch balancer, and compress the return spring with a press.

      SST 09350-30020 (09350-07040) 

    2. Using a SST, remove the snap ring.

      SST 09350-30020 (09350-07070) 

      Fig 18: Removing Snap Ring
      G04045612Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    3. Remove the No. 1 clutch balancer and the forward clutch return spring from the input shaft.
      Fig 19: Removing No. 1 Clutch Balancer & Forward Clutch Return Spring From Input Shaft
      G04045613Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    4. Remove the D-ring from the No. 1 clutch balancer.
  19. INSPECT FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY (See step 7 in  INSPECTION   ) 
    Fig 20: Removing D-Ring From No. 1 Clutch Balancer
    G04045614Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  20. REMOVE FORWARD CLUTCH PISTON SUB-ASSEMBLY 
    1. Holding the input shaft, apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the input shaft to remove the forward clutch piston.
      Fig 21: Removing Forward Clutch Piston
      G04045615Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    2. Remove the coast clutch piston from the forward clutch piston.
    3. Remove the O-ring from the input shaft.
    Fig 22: Identifying Coast Clutch Piston & Forward Clutch Piston
    G04053432Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  21. REMOVE REVERSE CLUTCH FLANGE 
    1. Remove the reverse clutch flange from the reverse clutch drum sub-assembly.
    Fig 23: Removing Reverse Clutch Flange
    G04019655Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  22. REMOVE NO. 2 DIRECT CLUTCH DISC 
    1. Using a screwdriver, remove the 2 hole snap rings from the reverse clutch drum sub-assembly.
      Fig 24: Removing No. 2 Clutch Drum Hole Snap Rings
      G04019654Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    2. Remove the direct clutch flange, the 5 plates and the 4 discs from the reverse clutch drum sub-assembly.
  23. INSPECT NO. 2 DIRECT CLUTCH DISC (See step 4 in  INSPECTION   ) 
    Fig 25: Removing Direct Clutch Flange, Plates & Discs From Reverse Clutch Drum Sub-Assembly
    G04045619Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  24. REMOVE NO. 3 CLUTCH BALANCER 
    1. Place SST on the No. 3 clutch balancer, and compress the return spring with a press.

      SST 09387-00070 

    2. Using SST, remove the snap ring.
      Fig 26: Removing Clutch Balancer No. 3 Snap Ring
      G04053424Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

      SST 09350-30020 (09350-07070) 

    3. Remove the No. 3 clutch balancer.
  25. REMOVE REVERSE CLUTCH RETURN SPRING SUB-ASSEMBLY 
    1. Remove the reverse clutch return spring and the O-ring from the reverse clutch piston.
  26. INSPECT REVERSE CLUTCH RETURN SPRING SUB-ASSEMBLY (See step 2 in  INSPECTION   ) 
    Fig 27: Identifying O-Ring On Reverse Clutch Piston Sub-Assembly
    G04046257Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  27. REMOVE REVERSE CLUTCH PISTON SUB-ASSEMBLY 
    1. Remove the reverse clutch piston sub-assembly from the reverse clutch drum sub-assembly.
      Fig 28: Identifying Reverse Clutch Drum Sub-Assembly & Reverse Clutch Piston
      G04053422Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    2. Remove the O-ring from the reverse clutch piston sub-assembly.
      Fig 29: Identifying Reverse Clutch Piston Sub-Assembly O-Ring
      G04020243Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    3. Remove the O-ring from the reverse clutch drum sub-assembly.
    Fig 30: Identifying Clutch Drum O-Ring
    G04019647Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  28. REMOVE DIRECT CLUTCH PISTON SUB-ASSEMBLY 
    1. Place SST on the direct clutch piston, and compress the return spring with a press.

      SST 09350-30020 (09350-07070), 09518-36020 

    2. Using SST, remove the snap ring.
      Fig 31: Removing Snap Ring
      G04045625Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    3. Using 2 screwdrivers, remove the direct clutch piston sub-assembly from the reverse clutch drum sub-assembly.
      Fig 32: Removing Direct Clutch Piston Sub-Assembly From Reverse Clutch Drum Sub-Assembly
      G04045626Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    4. Remove the clutch balancer No. 2 and the direct clutch return spring sub-assembly from the direct clutch piston sub-assembly.
      Fig 33: Identifying Clutch Balancer Return Spring Sub Assembly & Direct Clutch Piston Sub Assembly
      G04028779Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    5. Remove the 2 O-rings from the direct clutch piston sub-assembly.
  29. INSPECT DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY (See step 2 in  INSPECTION   ) 
    Fig 34: Identifying Direct Clutch Piston O-Rings
    G04019643Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
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