LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2006 >> IS 250 RWD, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 4 (Starting (2GR-FSE)) >> Starter >> Installation

Section 4 (Starting (2GR-FSE)): Starter: Installation

WARNING: This page is about a different car, the 2006 Lexus IS 350. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL STARTER ASSEMBLY 
    1. Install the starter with the 2 bolts.

      Torque: 58 N*m (591 kgf*cm, 43 ft.*lbf) 

    2. Connect the wire harness to terminal 30 and install the nut, and then attach the terminal cap.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

      Fig 1: Identifying Starter With 2 Bolts
      G04052763Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the terminal 50 connector to the starter assembly.
  2. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH 
    1. Install a new gasket and the exhaust manifold with 6 new nuts.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      Fig 2: Identifying Gasket And Exhaust Manifold With Nuts
      G04052764Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the air fuel ratio sensor (for sensor 1) connector.
      Fig 3: Connecting Air Fuel Ratio Sensor (For Sensor 1) Connector
      G04052765Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the engine room No. 3 relay block with the bolt and nut.

      Torque: 12.5 N*m (127 kgf*cm, 9 ft.*lbf) 

      Fig 4: Identifying Engine Room No 3 Relay Block With Bolt And Nut
      G04052766Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the engine wire bracket with the bolt (A).

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    5. Install the ground cable with the 2 bolts (B, C).

      Torque: 

      • Bolt (B) 10 N*m (102 kgf*cm, 7 ft.*lbf) 
      • Bolt (C) 13 N*m (133 kgf*cm, 10 ft.*lbf) 
      Fig 5: Identifying Ground Cable With 2 Bolts
      G04052767Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FRONT EXHAUST PIPE ASSEMBLY (See  INSTALLATION  ) 
  4. INSTALL HEATED OXYGEN SENSOR (See  INSTALLATION  ) 
  5. INSTALL FRONT CENTER FLOOR BRACE (See  INSTALLATION  ) 
  6. INSTALL REAR NO. 1 FLOOR PANEL BRACE (See  INSTALLATION  ) 
  7. INSTALL ENGINE ROOM SIDE COVER LH (See  INSTALLATION  ) 
  8. INSTALL COOL AIR INTAKE DUCT SEAL (See  INSTALLATION  ) 
  9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (See  INSTALLATION  ) 
  10. CHECK FOR EXHAUST LEAKS 
  11. PERFORM INITIALIZATION 
    1. Perform initialization procedure (See REPAIR INSTRUCTION ).

      HINT:

      Some vehicle systems require initialization after reconnecting the negative battery cable.