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Water Pump: Removal

  1. REMOVE COOL AIR INTAKE DUCT SEAL (See  REMOVAL  ) 
  2. REMOVE V-BANK COVER SUB-ASSEMBLY (See Step 4 in  REMOVAL  ) 
  3. REMOVE NO. 1 INLET AIR CLEANER (See Step 19 in  REMOVAL  ) 
  4. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM (See Step 5 in  REMOVAL  ) 
  5. REMOVE V-RIBBED BELT (See Step 4 in  REMOVAL  ) 
  6. REMOVE ENGINE UNDER COVER 
  7. REMOVE REAR ENGINE UNDER COVER LH (for 2WD) (See Step 12 in  REMOVAL  ) 
  8. DRAIN ENGINE COOLANT (See  ON-VEHICLE INSPECTION   ) 
  9. DRAIN ENGINE OIL (See  REPLACEMENT  ) 
  10. REMOVE OIL FILTER BRACKET (for 4WD) (See Step 7 in  REMOVAL  ) 
  11. REMOVE OIL FILTER BRACKET SUB-ASSEMBLY (for 4WD) (See Step 8 in  REMOVAL  ) 
  12. REMOVE NO. 1 COOLER REFRIGERANT SUCTION HOSE (See Step 8 in  REMOVAL  ) 
  13. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY (See Step 9 in  REMOVAL  ) 
  14. REMOVE COMPRESSOR AND MAGNETIC CLUTCH (for 2WD) (See Step 10 in  REMOVAL  ) 
  15. REMOVE COMPRESSOR AND MAGNETIC CLUTCH (for 4WD) (See Step 11 in  REMOVAL  ) 
  16. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY (See Step 91 in  REMOVAL  ) 
  17. DISCONNECT RADIATOR HOSE 
    1. Disengage the 2 clamps and disconnect the radiator inlet hose and radiator outlet hose.
    Fig 1: Disconnecting Radiator Inlet Hose & Radiator Outlet Hose
    G04044767Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE NO. 1 ENGINE COVER (See Step 83 in  REMOVAL  ) 
  19. REMOVE INJECTOR DRIVER (See Step 95 in  REMOVAL  ) 
  20. REMOVE NO. 2 ENGINE COVER (See Step 82 in  REMOVAL  ) 
  21. REMOVE WATER PUMP PULLEY 
    1. Using SST, hold the water pump pulley.
      Fig 2: Removing Bolts & Water Pump Pulley
      G04044768Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      SST 09960-10010 (09962-01000, 09963-00700) 

    2. Remove the 4 bolts and water pump pulley.
  22. REMOVE WATER INLET 
    1. Disconnect the 5 hoses.
      Fig 3: Disconnecting Hoses
      G04044769Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 bolts, nut and water inlet.
      Fig 4: Removing Bolts, Nut & Water Inlet
      G04044770Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the water inlet housing gasket and water outlet pipe O-ring.
    Fig 5: Removing Water Inlet Housing Gasket & Water Outlet Pipe O-Ring
    G04044771Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY 
    1. Remove the bolt, No.2 idler pulley cover plate and No.2 idler pulley sub-assembly.
      Fig 6: Removing Bolt, Idler Pulley Cover Plate
      G04044772Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE WATER PUMP ASSEMBLY 
    1. Remove the 16 bolts, water pump assembly and water pump gasket.
    Fig 7: Removing Bolts, Water Pump Assembly & Water Pump Gasket
    G04044773Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002