Cooling (4GR-FSE): Radiator: Installation

1. Install the 2 radiator support cushions and the 2 lower radiator supports to the radiator assembly.
   Fig 1: Identifying Radiator Support Cushions & Lower Radiator Supports

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the cooling fan assembly to the radiator assembly by engaging them at the bottom. Engage the 3 claws to secure the cooling fan assembly to the radiator assembly.
   Fig 2: Installing Cooling Fan Assembly To Radiator Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the radiator assembly to the vehicle together with the cooling fan assembly.

Fig 3: Installing Radiator Assembly To Vehicle

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the reserve tank cap sub-assembly to the reserve tank.

Fig 4: Identifying Reserve Tank Cap Sub-Assembly

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the engine room ECU outlet duct to the engine room ECU box.

Fig 5: Installing Engine Room ECU Outlet Duct

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 4 bolts and the cooler condenser assembly to the radiator assembly.

Fig 6: Installing Bolts & Cooler Condenser Assembly

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

1. Install the radiator outlet hose to the radiator assembly and secure it with the clips.

Fig 7: Installing Radiator Outlet Hose

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

• Make sure that the claws on the clips are facing downward.
• Dimension "a" in Fig 7 (between the hose end and the clip end) should be less than 1.0 - 5.0 mm.
• Connect the hose until it makes contact with the stopper. (Dimension "b" should be less than 2.5 mm)

1. Install the radiator inlet hose to the radiator assembly and secure it with the clips.

Fig 8: Installing Radiator Inlet Hose

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

• Make sure that the claws on the clips are positioned as shown in Fig 8.
• Dimension "a" in Fig 8 (between the hose end and the clip end) should be less than 1.0 to 5.0 mm.
• Connect the hose until it makes contact with the stopper. (Dimension "b" should be less than 2.5 mm)

1. Install the 5 bolts and the upper radiator support.
   Fig 9: Installing Bolts & Upper Radiator Support

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

2. Install the 6 wire harness clamps and the No.2 engine room wire.
   Fig 10: Identifying Wire Harness Clamps & No. 2 Engine Room Wire

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect the clamp and the No.2 cooling fan motor connector.
   Fig 11: Connecting Clamp & No. 2 Cooling Fan Motor Connector

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Connect the clamp and the cooling fan motor connector.
   Fig 12: Connecting Clamp & Cooling Fan Motor Connector

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Connect the 4 wire harness clamps and the 3 connectors.

Fig 13: Identifying Wire Harness Clamps & Connectors

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 2 bolts and the hood lock assembly to the upper radiator support.

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

2. Install the hood lock nut and the hood lock nut cap.

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

   Fig 14: Installing Hood Lock Nut & Hood Lock Nut Cap

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect the connector.

Fig 15: Connecting Connector

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the clamp, and install the 3 screws and the hood lock control cable cover.

Fig 16: Installing Screws & Hood Lock Control Cable Cover

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the 2 clips, and install the radiator support opening cover.

Fig 17: Installing Radiator Support Opening Cover

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Adjust the tire pressure to the correct value range.
2. Start the engine and charge the battery.