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Parking Brake Assembly: Reassembly

  1. INSTALL PARKING BRAKE ANCHOR BLOCK 
    1. Install the parking brake anchor block and cable support bracket with 2 nuts.

      Torque: 76 N*m (775 kgf*cm, 56 ft.*lbf) 

    2. Install the rear axle hub and bearing assembly (See INSTALLATION
  2. APPLY HIGH TEMPERATURE GREASE 
    1. Apply a thin layer of high temperature grease to the area where the parking brake plate contacts the parking brake shoe (See PARKING BRAKE ASSEMBLY  ).
    Fig 1: Identifying Parking Brake Anchor Block Sub-Assembly & Nuts
    G04029229Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL PARKING BRAKE SHOE LEVER 
    1. Apply a thin layer of high temperature grease to the area where the parking brake shoe lever contacts the parking brake anchor block.
    2. Install the parking brake shoe lever to the parking brake cable assembly.
    Fig 2: Installing Parking Brake Shoe Lever
    G04047950Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: Take care to install the correct parking brake shoe lever because the direction of the pin is different between left and right.
  4. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY 
    1. Using SST, install the No. 2 parking brake shoe assembly with the No. 1 shoe hold down spring cup, No. 1 compression spring and No. 1 shoe hold down spring pin.

      SST 09718-00010 

      HINT:

      Use the service hole to retain the No. 2 shoe hold down spring pin with your finger.

      Fig 3: Installing No. 2 Parking Brake Shoe Assembly
      G04047951Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY 
    1. Using SST, install the No. 1 parking brake shoe assembly with the No. 1 shoe hold down spring cup, No. 1 compression spring and No. 1 shoe hold down spring pin.

      SST 09718-00010 

      HINT:

      Use the service hole to retain the No. 1 shoe hold down spring pin with your finger.

      Fig 4: Installing No. 1 Parking Brake Shoe Assembly
      G04047952Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET 
    1. Apply high temperature grease to the thread and all joining areas of the parking brake shoe adjusting screw set.
      Fig 5: Installing Parking Brake Shoe Adjusting Screw Set
      G04047953Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the parking brake shoe adjusting screw set.
    Fig 6: Installing Parking Brake Shoe Adjusting Screw Set
    G04047954Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL NO. 1 PARKING BRAKE SHOE RETURN SPRING 
    1. Install the No. 1 parking brake shoe return spring.
    Fig 7: Installing No. 1 Parking Brake Shoe Return Spring
    G04047955Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL NO. 2 PARKING BRAKE SHOE RETURN SPRING 
    1. Install the No. 2 parking brake shoe return spring.
    Fig 8: Installing No. 2 Parking Brake Shoe Return Spring
    G04047956Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. CHECK PARKING BRAKE INSTALLATION 
    1. Make sure that all the parts are installed properly. If necessary, reinstall properly.
    Fig 9: Checking Parking Brake Installation
    G04047957Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL REAR DISC 
    1. Align the matchmarks on the rear disc and rear axle hub.
  11. ADJUST PARKING BRAKE SHOE CLEARANCE (See  ADJUSTMENT   ) 
  12. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY 
    1. Install the rear disc brake caliper assembly with the 2 bolts and 2 new No. 1 caliper plates.
      Fig 10: Identifying Rear Disc Brake Caliper Assembly Bolts
      G04046961Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf) 

      NOTE:
      • Do not twist the brake hose.
      • Make sure that the bolts are free from damage and foreign matter.
      • Do not overtighten the bolts.
  13. INSTALL REAR WHEEL 

    Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

  14. INSPECT PARKING BRAKE PEDAL TRAVEL (for Automatic Transmission) (See  ADJUSTMENT   ) 
  15. ADJUST PARKING BRAKE PEDAL TRAVEL (for Automatic Transmission) (See  ADJUSTMENT   ) 
  16. INSPECT PARKING BRAKE LEVER TRAVEL (for Manual Transmission) (See  ADJUSTMENT   ) 
  17. ADJUST PARKING BRAKE LEVER TRAVEL (for Manual Transmission) (See  ADJUSTMENT   )