Brake Master Cylinder: Installation

INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY
1. Install a new O-ring to the brake master cylinder sub-assembly.
2. Install the brake master cylinder sub-assembly to the booster assembly with the 2 nuts.
  Torque: 12.5 N*m (127 kgf*cm, 9 ft.*lbf)
  
  Fig 1: Installing Brake Master Cylinder Sub-Assembly To Booster Assembly With Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the brake actuator assembly to the actuator bracket with the 2 cap nuts.
  Torque: 5.5 N*m (55 kgf*cm, 48 in.*lbf)
  
  Fig 2: Installing Brake Actuator Assembly To Actuator Bracket With Cap Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using SST, connect the 2 brake lines to the brake master cylinder sub-assembly.
  SST 09023-00101
  
  Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)
5. Engage the clamp and connect the warning switch connector.
CONNECT CLUTCH RESERVOIR HOSE (for Manual Transmission)
1. Connect the clutch reservoir hose with the clamp.
Fig 3: Connecting Warning Switch Connector
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 3 ENGINE ROOM RELAY BLOCK
1. Install the No. 3 engine room relay block with the bolt and nut.
  Torque: 12.5 N*m (127 kgf*cm, 9 ft.*lbf)
FILL RESERVOIR WITH BRAKE FLUID (See BLEEDING )
BLEED MASTER CYLINDER (See Step 2 in BLEEDING )
BLEED BRAKE LINE (See Step 3 in BLEEDING )

Fig 4: Identifying No. 3 Engine Room Relay Block
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
BLEED BRAKE ACTUATOR ASSEMBLY (See Step 4 in BLEEDING )
BLEED AIR FROM CLUTCH LINE (for Manual Transmission) (See BLEEDING )
INSPECT FLUID LEVEL IN RESERVOIR (See Step 5 in BLEEDING )
INSPECT FOR BRAKE FLUID LEAKAGE
INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (See Step 3 in INSTALLATION )
INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH (See Step 4 in INSTALLATION )
INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH (See Step 5 in INSTALLATION )
INSTALL FRONT WIPER ARM HEAD CAP (See Step 6 in INSTALLATION )
INSTALL ROOF DRIP SIDE FINISH MOLDING LH
INSTALL ROOF DRIP SIDE FINISH MOLDING RH
INSTALL FRONT UPPER FENDER PROTECTOR LH (See Step 9 in INSTALLATION )
INSTALL FRONT UPPER FENDER PROTECTOR RH (See Step 10 in INSTALLATION )
INSTALL ENGINE ROOM SIDE COVER LH (See Step 116 in INSTALLATION )
INSTALL ENGINE ROOM COVER SIDE RH (See INSTALLATION )
INSTALL COOL AIR INTAKE DUCT SEAL (See Step 118 in INSTALLATION )