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Cooling (4GR-FSE): Radiator: Removal

  1. REMOVE COOL AIR INTAKE DUCT SEAL (See  REMOVAL  ) 
  2. REMOVE ENGINE ROOM SIDE COVER LH (See Step 2 in  REMOVAL  ) 
  3. REMOVE ENGINE ROOM SIDE COVER RH (See Step 3 in  REMOVAL  ) 
  4. REMOVE V-BANK COVER SUB-ASSEMBLY (See Step 4 in  REMOVAL  ) 
  5. REMOVE NO. 1 INLET AIR CLEANER (See Step 19 in  REMOVAL  ) 
  6. DISCONNECT NO. 2 VENTILATION HOSE (See Step 6 in  REMOVAL  ) 
  7. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE (See Step 6 in  REMOVAL  ) 
  8. REMOVE ENGINE UNDER COVER 
  9. DRAIN ENGINE COOLANT (See Step 4 in  ON-VEHICLE INSPECTION   ) 
  10. REMOVE FRONT BUMPER ASSEMBLY (See Step 3 in  REMOVAL  ) 
  11. REMOVE FRONT BUMPER ENERGY ABSORBER 
  12. REMOVE RADIATOR SUPPORT OPENING COVER 
    1. Disengage the 2 clips and remove the radiator support opening cover.
    Fig 1: Removing Radiator Support Opening Cover
    G04044802Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) (See Step 4 in  REMOVAL  ) 
  14. REMOVE HOOD LOCK CONTROL CABLE COVER 
    1. Remove the 3 screws, clamp and the hood lock control cable cover.
    Fig 2: Removing Screws, Clamp & Hood Lock Control Cable Cover
    G04044803Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. DISCONNECT HOOD LOCK ASSEMBLY 
    1. Disconnect the connector.
      Fig 3: Disconnecting Connector
      G04044804Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the hood lock nut cap and the hood lock nut.
    3. Remove the 2 bolts, and separate the hood lock assembly from the upper radiator support.
      Fig 4: Removing Hood Lock Nut Cap & Hood Lock Nut
      G04044805Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Do not forcibly bend the hood lock control cable.
  16. REMOVE UPPER RADIATOR SUPPORT 
    1. Separate the 4 wire harness clamps and the 3 connectors.
      Fig 5: Removing Wire Harness Clamps & Connectors
      G04044806Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Separate the clamp and the cooling fan motor connector.
      Fig 6: Removing Clamp & Cooling Fan Motor Connector
      G04044807Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Separate the clamp and the No.2 cooling fan motor connector.
      Fig 7: Removing Clamp & No. 2 Cooling Fan Motor Connector
      G04044808Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Separate the 6 clamps and the No.2 engine room wire.
      Fig 8: Removing Clamps & Engine Room Wire
      G04044809Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the 5 bolts and the upper radiator support.
    Fig 9: Removing Bolts & Upper Radiator Support
    G04044810Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE RADIATOR INLET HOSE 
    1. Remove the 2 clips and the radiator inlet hose from the radiator assembly.
    Fig 10: Removing Clips & Radiator Inlet Hose From Radiator
    G04044811Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE RADIATOR OUTLET HOSE 
    1. Remove the 2 clamps and the radiator outlet hose from the radiator assembly.
    Fig 11: Removing Clamps & Radiator Outlet Hose From Radiator
    G04044812Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. SEPARATE COOLER CONDENSER ASSEMBLY 
    1. Remove the 4 bolts, separate the cooler condenser assembly from the radiator assembly.
    Fig 12: Removing Bolts, Cooler Condenser Assembly From Radiator
    G04044813Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE ENGINE ROOM ECU OUTLET DUCT 
    1. Remove the engine room ECU outlet duct from the engine room ECU box.
    Fig 13: Removing Engine Room ECU Outlet Duct
    G04044814Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE RESERVE TANK CAP SUB-ASSEMBLY 
    1. Separate the reserve tank cap sub-assembly from the reserve tank.
    Fig 14: Removing Reserve Tank Cap Sub-Assembly
    G04044815Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE RADIATOR ASSEMBLY 
    1. Remove the radiator assembly from the vehicle together with the cooling fan assembly.
      Fig 15: Removing Radiator Assembly
      G04044816Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Make sure that the cooler condenser assembly and radiator assembly do not come into contact with each other.
    2. Remove the 3 claws and the cooling fan assembly from the radiator assembly.
      Fig 16: Removing Claws & Cooling Fan Assembly
      G04044817Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 radiator support cushions and the 2 lower radiator supports.
    Fig 17: Removing Radiator Support Cushions
    G04044818Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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