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Home >> Lexus >> 2006 >> IS 250 RWD, Automatic >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical >> FRONT BRAKE PAD, BRAKE CALIPER & BRAKE ROTOR (for 2GR-FSE) >> Installation

FRONT BRAKE PAD, BRAKE CALIPER & BRAKE ROTOR (for 2GR-FSE): Installation

  1. INSTALL DISC BRAKE CYLINDER ASSEMBLY LH 
    1. Install the caliper with the 2 bolts.
      Fig 1: Installing Caliper With Bolts
      G04052304Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 78.4 N*m (800 kgf*cm, 58 ft.*lbf) 

  2. CONNECT FRONT FLEXIBLE HOSE 
    1. Connect the flexible hose with the union bolt and a new gasket.
      Fig 2: Connecting Flexible Hose With Union Bolt
      G04052305Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf) 

      NOTE: Install the flexible hose lock securely in the lock hole in the disc brake cylinder assembly.
  3. INSTALL DISC BRAKE PAD AND ANTI-SQUEAL SHIMS 

    HINT:

    Install the clip lock securely in the groove of the pad.

    1. Apply disc brake grease to the anti-squeal shims and install them to each pad.
      Fig 3: Installing Disc Brake Pad & Anti-Squeal Shims
      G04052306Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • When replacing worn pads, the anti-squeal shims must be replaced together with the pad.
      • Install each shim in the correct position and direction.
      • There should be no oil or grease on the friction surfaces of the pads and the disc.
  4. INSTALL FRONT DISC BRAKE ANTI-RATTLE SPRING 
    1. Install the hole pin while pushing on the front disc brake anti-rattle spring.
    2. Install the clip.
      Fig 4: Installing Front Disc Brake Anti-Rattle Spring
      G04052307Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FRONT DISC BRAKE WITH HOLE PIN 
  6. FILL RESERVOIR WITH BRAKE FLUID (See  BRAKE FLUID   ) 
  7. BLEED BRAKE LINE (See Step 3 in  BLEEDING   ) 
  8. BLEED BRAKE ACTUATOR ASSEMBLY (See Step 4 in  BLEEDING   ) 
  9. INSPECT FLUID LEVEL IN RESERVOIR (See Step 5 in  BLEEDING   ) 
  10. INSPECT FOR BRAKE FLUID LEAKAGE 
  11. INSTALL FRONT WHEEL 

    Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)