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Rear Brake Pad, Brake Caliper & Brake Rotor: Reassembly

  1. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG 
  2. INSTALL REAR DISC 
    1. Aligning the matchmarks, install the rear disc.

      HINT:

      When replacing the rear disc with a new one, select the installation position where the rear disc has the minimum runout.

      Fig 1: Aligning Matchmarks
      G04025387Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. ADJUST PARKING BRAKE SHOE CLEARANCE 

    (See INSPECTION )

  4. TEMPORARILY TIGHTEN REAR DISC BRAKE BLEEDER PLUG 
  5. INSTALL REAR DISC BRAKE BLEEDER PLUG CAP 
  6. INSTALL PISTON SEAL 
    1. Apply lithium soap base glycol grease to a new piston seal.
    2. Install the piston seal to the cylinder assembly rear.
  7. INSTALL CYLINDER BOOT 
    1. Apply lithium soap base glycol grease to the piston and a new cylinder boot.
    2. Install the cylinder boot to the piston as shown in the illustration.
      Fig 2: Identifying Cylinder Boot To Piston
      G04025388Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL REAR DISC BRAKE PISTON 
    1. Install the cylinder boot to the cylinder assembly rear.
      NOTE: Install the boot securely to the grooves of the cylinder.
    2. Push in the piston by hand and install the boot seal onto the grooves of the piston.
      NOTE: Install the boot securely to the grooves of the piston.
      Fig 3: Installing Boot To Grooves Of Piston
      G04025389Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL REAR DISC BRAKE CYLINDER SLIDE BUSH 
    1. Apply lithium soap base glycol grease to a new cylinder slide bush.
    2. Install the cylinder slide bush to the cylinder assembly rear.
      NOTE: Install the cylinder slide bush securely to the grooves of the cylinder assembly rear.
      Fig 4: Identifying Cylinder Slide Bush To Cylinder Assembly Rear
      G04025390Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL REAR DISC BRAKE BUSH DUST BOOT 
    1. Apply lithium soap base glycol grease to a new bush dust boot.
    2. Install the bush dust boot to the cylinder assembly rear.
      NOTE: Install the bush dust boot securely to the grooves of the cylinder assembly rear.
      Fig 5: Identifying Rear Disc Brake Bush Dust Boot
      G04025391Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL CALIPER SUPPORT BRACKET 
    1. Apply lithium soap base glycol grease to the caliper support bracket.
    2. Install the caliper support bracket to the cylinder assembly rear.
      NOTE: Install the bush dust boot securely to the grooves of the caliper support bracket.
      Fig 6: Identifying Bush Dust Boot To Grooves Of Caliper Support Bracket
      G04025392Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002