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BRAKE MASTER CYLINDER (w/ VSC): Installation

  1. INSTALL BRAKE MASTER WITH PLATE CYLINDER SUB-ASSEMBLY 
    1. Install a new O-ring to the brake master cylinder sub-assembly.
    2. Install the brake master cylinder sub-assembly to the booster assembly with the 2 nuts.

      Torque: 12.5 N*m (127 kgf*cm, 9 ft.*lbf) 

      Fig 1: Installing Brake Master Cylinder Sub-Assembly To Booster Assembly With Nuts
      G04025325Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, connect the 2 brake tubes to the brake master cylinder sub-assembly.

      SST 09023-00101 

      Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf) 

    4. Engage the clamp and connect the warning switch connector.
      Fig 2: Connecting Warning Switch Connector
      G04025326Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL ENGINE ROOM RELAY NO.3 BLOCK 
    1. Install the relay block No.3 with the bolt and nut.

      Torque: 12.5 N*m (127 kgf*cm, 9 ft.*lbf) 

      Fig 3: Identifying No. 3 Engine Room Relay Block
      G04047778Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. ADD RESERVOIR WITH BRAKE FLUID (See  BRAKE FLUID (W/ VSC)   ) 
  4. BLEED MASTER CYLINDER (See  BRAKE FLUID (W/ VSC)   ) 
  5. BLEED BRAKE LINE (See  BLEEDING   ) 
  6. BLEED ABS AND TRACTION ACTUATOR ASSEMBLY (See  BLEEDING   ) 
  7. INSPECT FLUID LEVEL IN RESERVOIR (See  BRAKE FLUID (W/ ECB)   ) 
  8. INSPECT BRAKE FLUID LEAKAGE 
  9. INSTALL COWL TOP VENTILATOR LOUVER SUBASSEMBLY (See  INSTALLATION  ) 
  10. INSTALL FRONT FENDER TO COWL SIDE SEAL LH (See  INSTALLATION  ) 
  11. INSTALL FRONT FENDER TO COWL SIDE SEAL RH (See  INSTALLATION  ) 
  12. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH (See  INSTALLATION  ) 
  13. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY (See  INSTALLATION  ) 
  14. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY LH (See  INSTALLATION  ) 
  15. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB- ASSEMBLY RH (See  INSTALLATION  ) 
  16. INSTALL ENGINE ROOM COVER SIDE (See ) 
  17. INSTALL ENGINE ROOM SIDE COVER LH (See  INSTALLATION  ) 
  18. INSTALL COOL AIR INTAKE DUCT SEAL (See  INSTALLATION  )