LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2006 >> GS 300 RWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical >> BRAKE MASTER CYLINDER (w/ ECB) >> Reassembly

BRAKE MASTER CYLINDER (w/ ECB): Reassembly

  1. INSTALL BRAKE STROKE SIMULATOR CYLINDER SUB-ASSEMBLY 
    1. Install the brake stroke simulator cylinder to the brake simulator bracket with the 2 bolts.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

      Fig 1: Identifying Brake Stroke Simulator Cylinder To Brake Simulator Bracket With Bolts
      G04025339Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the connector to the brake stroke simulator bracket.
  2. TEMPORARILY TIGHTEN BRAKE MASTER CYLINDER PUSH ROD CLEVIS 
    1. Temporarily install brake master cylinder push rod clevis and the lock nut.
  3. INSTALL BRAKE MASTER CYLINDER RESERVOIR 
    1. Apply a thin layer of grease to 2 new master cylinder reservoir grommets and install them to the master cylinder assembly.
    2. Install brake master cylinder reservoir with the screw.
      Fig 2: Identifying Brake Master Cylinder Reservoir With Screw
      G04025340Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL BRAKE MASTER CYLINDER ASSEMBLY 
    1. Temporarily install a new master cylinder gasket to the master cylinder assembly. Connect the brake stroke simulator cylinder tube to the brake stroke simulator cylinder sub-assembly and master cylinder assembly and loosely tighten the tube.
    2. Install a new master cylinder gasket, master cylinder assembly and brake stroke simulator bracket to the master cylinder bracket with the 2 bolts.

      Torque: 12.5 N*m (128 kgf*cm, 9 ft.*lbf) 

      Fig 3: Identifying Master Cylinder Gasket, Master Cylinder Assembly
      G04025341Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Use the SST to fully tighten the brake stroke simulator cylinder tube.

      SST 09023-00101 

      Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf) 

  5. ADJUST BRAKE MASTER CYLINDER PUSH ROD CLEVIS 

    (See DISASSEMBLY  )