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Rear Seat Belt With PRETENSIONER: Replacement

HINT:

  1. REMOVE REAR SEAT CUSHION ASSY (SEE  OVERHAUL  ) 
  2. REMOVE REAR SEATBACK ASSY (SEE  OVERHAUL  ) 
  3. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH (SEE  REPLACEMENT  ) 
  4. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH (SEE  REPLACEMENT  ) 
  5. REMOVE ROOF SIDE GARNISH INNER LH (SEE  REPLACEMENT  ) 
  6. REMOVE ROOF SIDE GARNISH INNER RH (SEE  REPLACEMENT  ) 
  7. REMOVE CENTER STOP LAMP ASSY (W/O SUN SHADE) (SEE  REPLACEMENT  ) 
  8. REMOVE CHILD RESTRAINT SEAT TETHER ANCHOR COVER 
  9. REMOVE REAR SEAT SHOULDER BELT COVER 
    1. Using a screwdriver, disengage the 12 claws and remove the 3 rear seat shoulder belt covers.

    HINT:

    Tape the screwdriver tip before use.

    Fig 1: Disconnecting 12 Claws
    G02936064Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE PACKAGE TRAY TRIM PANEL ASSY (W/O SUN SHADE) 
    1. Remove the 3 bolts and release the floor anchors of the seat belts.
      Fig 2: Removing Floor Anchor From 3 Bolts
      G02936065Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 6 claws and 2 clips and remove the package tray trim panel assy.
    Fig 3: Removing Package Tray Trim Panel Assy With 6 Claws
    G02936066Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE PACKAGE TRAY TRIM PANEL ASSY (W/ SUN SHADE) 
    1. Remove the 3 bolts and release the floor anchors of the seat belts.
      Fig 4: Releasing Floor Anchor Of Seat Belt From 3 Bolts
      G02936067Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 2 clips and pull out the belt to remove the package tray trim panel assy.
  12. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY OUTER 
    NOTE:
    • Removal operation of the seat belt with pretensioner must be started in 90 seconds or more after the ignition switch is turned OFF and the battery negative terminal is disconnected.
    • Carefully read the notices for the "pretensioner" in the SRS airbag system and the front seat outer belt assembly.
    Fig 5: Disengage 2 Clips
    G02936068Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disconnect the battery negative terminal.
    2. Remove the 2 bolts and disconnect the rear seat 3 point type belt assy outer RH.
      Fig 6: Removing Rear Seat Point Type Belt From Bolts
      G02936069Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Push down the locking plate to release the lock.
    4. Disconnect the connector.
    5. Disengage the clamp and remove the rear seat 3 point type belt assy outer.
    Fig 7: Disconnecting Connectors
    G02936070Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY OUTER 

    HINT:

    Use the same procedures for the LH side and RH side.

  14. REMOVE REAR SEAT INNER W/CENTER BELT ASSY RH 
    1. Remove the bolt holding the retractor, and disengage the claws of the stopper to remove the rear seat inner w/ center belt assy RH.
  15. REMOVE REAR SEAT INNER W/CENTER BELT ASSY LH 
    1. Remove the bolt, and remove the rear seat inner w/ center belt assy LH.
  16. INSTALL REAR SEAT INNER W/CENTER BELT ASSY LH 
    1. Install the rear seat inner w/ center belt assy LH with the bolt.
    1. Torque: 42 N.m (420 kgf.cm, 31 ft.lbf) 
    NOTE: Ensure that the anchor does not run into any protrusions on the floor panel.
    Fig 8: Installing Rear Seat Inner W/Center Belt Assy LH With Bolt
    G02936071Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. INSTALL REAR SEAT INNER W/CENTER BELT ASSY RH 
    1. Check the degree of tilt when the ELR begins to lock.
      1. Check that the belt does not lock at less than 15 degrees of tilt in any direction but locks at over 45 degrees of tilt when gently moving the installed retractor.
    2. Install the retractor of the rear seat inner w/ center belt assy RH with the bolt.
      1. Torque: 42 N.m (420 kgf.cm, 31 ft.lbf) 
      Fig 9: Checking Locking Position
      G02936072Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Check the ELR lock.
      1. Check that the belt locks when pulled out quickly.
    4. Check the fastening function for the child restraint system.
    NOTE: Check should be done with the assembly installed.
    1. Check that the belt cannot be pulled out any more but can be rewound after being fully pulled out.
    2. Check that the belt can be pulled out and rewound after being fully rewound.
  18. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY OUTER 
    1. Check the degree of tilt when the ELR begins to lock.
      1. Check that the belt does not lock at less than 15 degrees of tilt in any direction but locks at over 45 degrees of tilt when gently moving the installed retractor.
      NOTE: Do not disassemble the retractor.
      Fig 10: Checking Unlock Position
      G02936073Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the connector and raise the locking plate.
      NOTE: Ensure that the locking button is completely raised to securely lock the connector.
    3. Install the clamp.
      Fig 11: Connecting Connector
      G02936074Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Temporarily tighten the 2 bolts on the retractor of the rear seat 3 point type belt assy outer RH.
    5. Fully tighten the bolt on the rear side of the vehicle and then the bolt on the front side of the vehicle.
    1. Torque: 
    2. 7.5 N.m (76 kgf.cm, 66 in..lbf)(Bolt on the front side of the vehicle) 
    3. 42 N.m (420 kgf.cm, 31 ft.lbf)(Bolt on the rear side of the vehicle) 
    Fig 12: Tightening Temporarily 2 Bolt On Retractor
    G02936075Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY OUTER 

    HINT:

    Use the same procedures for the LH side and RH side.

  20. INSTALL PACKAGE TRAY TRIM PANEL ASSY (W/O SUN SHADE) 
    1. Engage the 6 claws and 2 clips to install the package tray trim panel assy.
      Fig 13: Installing Package Tray Trim Panel Assy From Laws
      G02936076Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the floor anchor of the rear seat inner w/ center belt assy RH with the bolt facing the arrow mark on the plate toward the front of the vehicle.
      1. Torque: 42 N.m (420 kgf.cm, 31 ft.lbf) 
      NOTE: Ensure that the anchor does not run into any protrusions on the floor panel.
    3. Check the ELR lock.
      1. Check that the belt locks when pulled out quickly.
      Fig 14: Checking Belt Locks Locking Position
      G02936077Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the anchor of the rear seat 3 point type belt assembly outer RH with the bolt.
      1. Torque: 42 N.m (420 kgf.cm, 31 ft.lbf) 
      NOTE: Ensure that the anchor does not run into any protrusions on the floor panel.

      HINT:

      Use the same procedures for the LH side and RH side.

      Fig 15: Installing Rear Seat Belt Assembly With Bolt
      G02936078Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Check the degree of tilt when the ELR begins to lock.
      1. Check in the same way as the rear seat inner with center belt assembly RH.
    6. Check the ELR lock.
      1. Check that the belt locks when pulled out quickly.
    7. Check the fastening function for the child restraint system.
      1. Check in the same way as the rear seat inner with center belt assembly RH.
  21. INSTALL PACKAGE TRAY TRIM PANEL ASSY (W/ SUN SHADE) 
    1. Engage the 2 clips to install the package tray trim panel assy.
      Fig 16: Installing Package Try Trim With Clips
      G02936079Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the floor anchor of the rear seat inner w/ center belt assy RH with the bolt facing the arrow mark on the plate toward the front of the vehicle.
      1. Torque: 42 N.m (420 kgf.cm, 31 ft.lbf) 
      NOTE: Ensure that the anchor does not run into any protrusions on the floor panel.
    3. Check the ELR lock.
      1. Check that the belt locks when pulled out quickly.
      Fig 17: Checking Belt Lock Locking Position
      G02936080Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the anchor of the rear seat 3 point type belt assembly outer RH with the bolt.
      1. Torque: 42 N.m (420 kgf.cm, 31 ft.lbf) 
      NOTE: Ensure that the anchor does not run into any protrusions on the floor panel.

      HINT:

      Use the same procedures for the LH side and RH side.

      Fig 18: Installing Rear Seat Assy With Bolt
      G02936081Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Check the degree of tilt when the ELR begins to lock.
      1. Check in the same way as the rear seat inner with center belt assembly RH.
    6. Check the ELR lock.
      1. Check that the belt locks when pulled out quickly.
    7. Check the fastening function for the child restraint system.
    1. Check in the same way as the rear seat inner with center belt assembly RH.
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