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Shift Lever ASSY: Overhaul

WARNING: This page is about a different car, the 2005 Toyota Sienna. However, it is still accessible from the selected car via links, so may be relevant.
  1. DISCONNECT BATTERY NEGATIVE TERMINAL 
  2. REMOVE FRONT DOOR SCUFF PLATE LH (See  REPLACEMENT  ) 
  3. REMOVE FRONT DOOR SCUFF PLATE RH (See  REPLACEMENT  ) 
  4. REMOVE COWL SIDE TRIM BOARD LH (See  REPLACEMENT  ) 
  5. REMOVE COWL SIDE TRIM BOARD RH (See  REPLACEMENT  ) 
  6. REMOVE INSTRUMENT PANEL FINISH PANEL SUB-ASSY LOWER LH (See  REPLACEMENT  ) 
  7. REMOVE GLOVE COMPARTMENT DOOR STOPPER SUB-ASSY (See  REPLACEMENT  ) 
  8. REMOVE GLOVE COMPARTMENT DOOR ASSY (See  REPLACEMENT  ) 
  9. REMOVE FLOOR CARPET COVER CENTER LH (See  REPLACEMENT  ) 
  10. REMOVE FLOOR CARPET COVER CENTER RH (See  REPLACEMENT  ) 
  11. REMOVE INSTRUMENT CLUSTER FINISH PANEL CENTER NO. 1 (See  REPLACEMENT  ) 
  12. REMOVE INSTRUMENT CLUSTER FINISH PANEL CENTER NO. 2 (See  REPLACEMENT  ) 
  13. REMOVE SHIFT LEVER KNOB SUB-ASSY 
    1. Remove the floor shift lever knob sub-assy.
    Fig 1: Removing Floor Shift Lever Knob Sub-Assy
    G02609644Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE POSITION INDICATOR HOUSING ASSY 
    1. Using a screwdriver, remove the position indicator housing assy from the instrument cluster finish panel assy center.
    Fig 2: Removing Position Indicator Housing Assy From Instrument Cluster Finish Panel Assy Center
    G02609645Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSY CENTER (See  REPLACEMENT  ) 
  16. REMOVE SHIFT LEVER CAP 
    1. Using a small screwdriver, remove the shift lever cap from the position indicator housing assy.
    Fig 3: Removing Shift Lever Cap From Position Indicator Housing Assy
    G02609646Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY LOWER CENTER (See  REPLACEMENT  ) 
  18. DISCONNECT TRANSMISSION CONTROL CABLE ASSY 
    1. Using a screwdriver, disconnect the cable end from the shift lever assy.
    2. Using a small screwdriver, disconnect the cable outer of transmission control cable assy from the shift lever assy.
    Fig 4: Disconnecting Cable Outer Of Transmission Control Cable Assy From Shift Lever Assy
    G02609647Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE SHIFT LEVER ASSY 
    1. Disconnect the 2 connectors.
    2. Remove the 4 bolts and disconnect the shift lever assy from the vehicle.
    Fig 5: Removing 4 Bolts & Disconnecting Shift Lever Assy From Vehicle
    G02609648Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE INDICATOR LAMP WIRE SUB-ASSY 
    1. Remove the indicator lamp wire sub assy from the position indicator light guide.
    Fig 6: Removing Indicator Lamp Wire Sub Assy
    G02609649Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE POSITION INDICATOR LAMP BULB 
    1. Remove the shift position indicator lamp bulb from the indicator lamp wire sub-assy.
  22. REMOVE POSITION INDICATOR SLIDE COVER 
    1. Remove the shift lever slide cover guide from the shift lever assy.
      Fig 7: Removing Shift Lever Slide Cover Guide From Shift Lever Assy
      G02609650Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the position indicator slide cover from the shift lever assy.
    Fig 8: Removing Position Indicator Slide Cover From Shift Lever Assy
    G02609651Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE POSITION INDICATOR SLIDE COVER 
    1. Remove the position indicator slide cover No. 2 from the position indicator slide cover.
    Fig 9: Removing Position Indicator Slide Cover No. 2 From Position Indicator Slide Cover
    G02609652Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. INSTALL POSITION INDICATOR SLIDE COVER 
    1. Install the position indicator slide cover No. 2 to the position indicator slide cover.
    Fig 10: Installing Position Indicator Slide Cover No. 2 To Position Indicator Slide Cover
    G02609653Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. INSTALL POSITION INDICATOR SLIDE COVER 
    1. Install the position indicator slide cover to the shift lever assy.
    2. Install the shift lever slide cover guide to the shift lever assy.
    Fig 11: Installing Shift Lever Slide Cover Guide To Shift Lever Assy
    G02609654Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. INSTALL POSITION INDICATOR LAMP BULB 
    1. Install the shift position indicator lamp bulb to the indicator lamp wire sub-assy.
  27. INSTALL INDICATOR LAMP WIRE SUB-ASSY 
    1. Install the indicator lamp wire sub-assy to the shift lever assy.
    Fig 12: Installing Indicator Lamp Wire Sub-Assy To Shift Lever Assy
    G02609655Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. INSTALL SHIFT LEVER ASSY 
    1. Install shift lever assy to the vehicle with the 4 bolts.

      Torque: 21 N.m (214 kgf.cm, 15 ft.lbf) 

      NOTE: Into datum hole of shift lever into datum pin of instrument lower.
    2. Connect the 2 connectors to the shift lever assy.
    Fig 13: Installing Shift Lever Assy To Vehicle With 4 Bolts
    G02609656Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. CONNECT TRANSMISSION CONTROL CABLE ASSY 
    1. Install the cable outer to the shift lever plate.
      Fig 14: Installing Cable Outer To Shift Lever Plate
      G02609657Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. When installing the transmission control cable assy on the shift lever plate, place the projection of the shift cable downward to fit in the groove of the shift lever plate (Fig 15).

      Confirm that the spring in the shift cable outer has moved to the position (Fig 15) shown.

      Confirm that the shift cable is installed on the shift lever plate properly.

      NOTE:
      • To prevent torsion of the inner cable, the projection on the eye end should face rear.
      • Push the cable end to the bottom of the pin.
      Fig 15: Installing Transmission Control Cable Assy On Shift Lever Plate
      G02609658Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY LOWER CENTER 
  31. INSTALL SHIFT LEVER CAP 
    1. Install the shift lever cap to the floor shift position indicator housing assy.
    Fig 16: Installing Shift Lever Cap To Floor Shift Position Indicator Housing Assy
    G02609659Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. INSTALL POSITION INDICATOR HOUSING ASSY 
    1. Install the position indicator housing assy to the instrument cluster finish panel assy center.
    Fig 17: Installing Position Indicator Housing Assy To Instrument Cluster Finish Panel Assy Center
    G02609660Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. INSTALL SHIFT LEVER KNOB SUB-ASSY 
    1. Install the shift lever knob sub-assy.
    Fig 18: Installing Shift Lever Knob Sub-Assy
    G02609661Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. ADJUST SHIFT LEVER POSITION (See  ADJUSTMENT  ) 
  35. INSPECT SHIFT LEVER POSITION (See  ADJUSTMENT  ) 
  36. INSPECT CHECK KEY INTERLOCK OPERATION (See  SHIFT LOCK SYSTEM  ) 
  37. INSPECT CHECK SHIFT LOCK OPERATION (See  SHIFT LOCK SYSTEM  ) 
  38. INSPECT CHECK SHIFT LOCK RELEASE BUTTON OPERATION (See  SHIFT LOCK SYSTEM  ) 
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