Package Tray Trim ASSY: Overhaul

HINT:

COMPONENTS: See Figure

REMOVE REAR SEAT CUSHION ASSY
1. Pull up the front portion of the seat cushion assembly, then remove it.
NOTE: In the case, hold the base of the clip up to prevent the cushion frame from being distorted.

Fig 2: Removing Rear Seat Cushion Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE REAR SEAT HEADREST PLATE COVER [71952 / 98-98]
1. Using a screwdriver, remove the rear seat headrest plate cover.
  HINT:
  
  Tape the screwdriver tip before use.
2. Use the same manner described above to the other side.
  
  Fig 3: Removing Rear Seat Headrest Plate Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE WIND DEFLECTOR BOARD ASSY [63230D / 98-98]
1. Remove the 4 bolts and wind deflector board ashy.
REMOVE REAR SEAT HEADREST PLATE [71944A / 98-98]
1. Using a screwdriver, remove the rear seat headrest plate.
  HINT:
  
  Tape the screwdriver tip before use.
2. Use the same manner described above to the other side.
  
  Fig 4: Removing Rear Seat Headrest Plate
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE REAR SEAT HEADREST ASSY [71940A / 98-98]
1. Remove the 2 nuts and rear seat headrest assembly.
2. Use the same manner described above to the other side.
  
  Fig 5: Removing Rear Seat Headrest Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE REAR SEAT BACK ASSY
1. Remove the 2 nuts, 2 bolts and rear seat back assembly.
  
  Fig 6: Removing Rear Seat Back Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE REAR SEAT BACK BOARD [71881A / 98-98]
1. Remove the bolt.
2. Release the 2 clips, then remove the back board.
  
  Fig 7: Removing Rear Seat Back Board
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE DOOR SCUFF PLATE ASSY RH [67910 / 98-89]
1. Using a screwdriver, remove the door scuff plate ashy RH.
  HINT:
  
  Tape the screwdriver tip before use.
  
  Fig 8: Removing Door Scuff Plate Assembly RH
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE DOOR SCUFF PLATE ASSY LH [67920 / 98-89]
REMOVE QUARTER TRIM PANEL ASSY FRONT RH [62510P / 98-89]
1. Using a screwdriver, release the 4 claws and remove the rear seat outer belt garnish.
  HINT:
  
  Tape the screwdriver tip before use.
  
  Fig 9: Releasing Claws And Rear Seat Outer Belt Garnish
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 6 screws and clip.
3. Release the 4 clips and remove the quarter trim panel ashy front RH.
  
  Fig 10: Releasing Clips And Quarter Trim Panel Assembly Front RH
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE QUARTER TRIM PANEL ASSY FRONT LH [62520P / 98-89]
RAISE PACKAGE TRAY TRIM ASSY
1. Place both hands under the rear part of the package tray in the positions close to both ends and raise the package tray gradually at 30° to 45°.
  NOTE:
  - Place both your hands on the slide board in the positions close to the both ends.
  - Do not apply direct force to the side board as it is operated in connection with the main board.
  - Do not place the hands on the edges of the main board.
  Fig 11: Raising Package Tray Trim Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Disconnect the joints of the cables from the package tray trim gear box.
  CAUTION: Take cave not to injure your hands when disconnect the joints.
  NOTE:
  - As the cable is coated with grease, carefully prevent the seat, seat belt or other parts from being contact with it.
  - Be careful to prevent the removed cable from being excessively pressed against the package tray gear box.
  Fig 12: Disconnecting Joints Of Cables From Package Tray Trim Gear Box
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Raise the package tray gradually until it stops.
  NOTE: Do not apply direct force to the side board as it is operated in connection with the main board.
  
  Fig 13: Raising Package Tray
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE PACKAGE TRAY TRIM ASSY
1. Disconnect the limit switch connectors.
2. Remove the 3 bolts.
  NOTE:
  - Depending on the angle of the package tray, the side board may interfere with the bolt. In this case, adjust the angle to move the side board so that the bolt can be viewed.
  - Do not move the side board directly. Be sure to move the main board for adjustment.
  - The main board is operated in connection with the side board.
3. Use the same manner described above to the other side.
  
  Fig 14: Removing Package Tray Trim Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Remove the package tray trim ashy as shown in the illustration.
HINT:

Store the right and left shims for the package tray trim ashy separately.

Fig 15: Removing Package Tray Trim Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE PACKAGE TRAY TRIM PANEL ASSY [64330 / 98-91]
1. As shown in the illustration, mark the nut position on the arm of the bracket.
  HINT:
  
  When replacing the bracket with a new one, mark the arm position on the side board.
2. Remove the 2 nuts and package tray trim panel ashy.
  
  Fig 16: Marking Nut Position On Arm Of Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE PACKAGE TRAY TRIM PANEL ASSY NO. 2 [64340B / 98-91]
1. Mark the nut position on the arm of the bracket.
  HINT:
  
  When replacing the bracket with a new one, mark the arm position on the side board.
2. Remove the 2 nuts and package tray trim panel ashy No. 2.
REMOVE PACKAGE TRAY TRIM UNDER COVER [64342B / 98-91]
1. Remove the 9 screws and cover.
  
  Fig 17: Removing Package Tray Trim Under Cover Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE PACKAGE TRAY PANEL ASSY CENTER [64360A / 98-91]
1. As shown in the illustration, mark the nut position on the bracket.
  HINT:
  
  When replacing the bracket with a new one, mark the bracket position on the panel ashy side.
2. Remove the 4 nuts and panel ashy.
  
  Fig 18: Marking Nut Position On Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE SLIDE ROOF LIMIT SWITCH [84742E / 98-129]
1. Remove the bolt and protector.
2. Remove the 2 screws and limit switch.
  
  Fig 19: Removing Screws And Limit Switch
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE SLIDE ROOF LIMIT SWITCH [84742D / 98-129]
1. Remove the bolt and protector.
2. Remove the 2 screws and limit switch.
  
  Fig 20: Removing Screws And Limit Switch
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE BACK WINDOW GLASS WEATHERSTRIP RH [64831C / 98-91]
1. Remove the back window glass weatherstrip RH from the swing package tray panel RH.
  
  Fig 21: Removing Back Window Glass Weatherstrip From Swing Package Tray Panel RH
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE BACK WINDOW GLASS WEATHERSTRIP LH [64832B / 98-91]
REMOVE BACK WINDOW GLASS WEATHERSTRIP CENTER [64835B / 98-91]
1. Remove the back window glass weatherstrip center from package tray trim panel sub-assy.
  
  Fig 22: Removing Back Window Glass Weatherstrip Center From Package Tray Trim Panel Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE PACKAGE TRAY TRIM BRACKET [64321H / 98-87]
1. Remove the 2 bolts and bracket.
REMOVE PACKAGE TRAY TRIM LINK LH MOTOR ASSY [85730D / 98-87]
1. Using a clip remover, release the 2 clips of drive cable.
2. Remove the 2 drive cable.
  HINT:
  
  Turn the attachment on the drive cable end and remove the drive cable from the motor.
3. Disconnect the connector, then remove the 2 bolts and motor.
  
  Fig 23: Removing Package Tray Trim Link LH Motor Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PACKAGE TRAY TRIM LINK LH MOTOR ASSY [85730D / 98-87]
INSTALL PACKAGE TRAY TRIM BRACKET [64321H / 98-87]
INSTALL BACK WINDOW GLASS WEATHERSTRIP CENTER [64835B / 98-91]
INSTALL BACK WINDOW GLASS WEATHERSTRIP LH [64832B / 98-91]
INSTALL BACK WINDOW GLASS WEATHERSTRIP RH [64831C / 98-91]
INSTALL SLIDE ROOF LIMIT SWITCH [84742D / 98-129]
INSTALL SLIDE ROOF LIMIT SWITCH [84742E / 98-129]
INSTALL PACKAGE TRAY PANEL ASSY CENTER [64360A / 98-91]
1. Install the panel so that the nuts is in marked position.
  HINT:
  
  When replacing the bracket, install it by correctly positioning to the mark on the panel.
  
  Fig 24: Installing Panel So That Nuts Are In Marked Position
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PACKAGE TRAY TRIM UNDER COVER [64342B / 98-91]
INSTALL PACKAGE TRAY TRIM PANEL ASSY NO. 2 [64340B / 98-91]
INSTALL PACKAGE TRAY TRIM PANEL ASSY [64330 / 98-91]
INSTALL PACKAGE TRAY TRIM ASSY
1. Temporarily tighten 6 bolts and package tray trim ashy.
  HINT:
  
  The shims that has been stored.
2. Fully open the roof.
3. Close the luggage door.
4. Move the package tray trim back and forth to adjust the position.
  HINT:
  - If the standard value is not satisfied, adjust the installation position of the slide panel.
  - For vertical adjustment, change the number of the shims to be inserted.
5. Open the luggage door from the front and set the package tray to an upright position.
6. Completely install the 6 bolts.
  
  Fig 25: Installing Package Tray Trim Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL QUARTER TRIM PANEL ASSY FRONT LH [62520P / 98-89]
INSTALL QUARTER TRIM PANEL ASSY FRONT RH [62510P / 98-89]
INSTALL DOOR SCUFF PLATE ASSY LH [67920 / 98-89]
INSTALL DOOR SCUFF PLATE ASSY RH [67910 / 98-89]
INSTALL REAR SEAT BACK BOARD [71881A / 98-98]
INSTALL REAR SEAT BACK ASSY (See REAR SEAT )
FULLY CLOSE ROOF PANEL
Torque:

Bolt: 18 N.m (184 kgf.cm, 13 ft.lbf)

Nut: 7.0 N.m (71 kgf.cm, 63 in.lbf)
1. Referring to the manual operation procedures, full close the roof.