Roof Cross Bars (G2271669): Installation
- Identify the front (A) and the rear (B) roof cross bars. Use the labels on the roof cross bars to assist identification.
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NOTE:
- Illustrations show installation and removal of roof cross bar (A), roof cross bar (B) is similar.
- Repeat step for roof cross bar (B).
Move aside the 2 roof cross bar side covers on roof cross bar (A) as illustrated.
- Using the supplied key (E), unlock the roof cross bar side cover.
- Move the roof cross bar side cover outwards.
- Move the roof cross bar side cover aside as illustrated.
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NOTE:
- Only complete this step when installing the roof cross bar to the vehicle for the first time.
- The roof cross bars are different lengths. After the 2 roof cross bar finishers have been cut to length they will only fit the roof cross bar they are installed into. If the roof cross bar finishers are removed, make sure they are replaced into the correct roof cross bar and do not cut again.
- Install the roof cross bar finishers (C) into roof cross bars (A) and (B) by pushing down along the length of the finisher.
- Cut the 2 roof cross bar finishers to the required lengths as illustrated.
Move the roof cross bar side covers over the top of the roof cross bars (A) and (B).
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NOTE: The front roof cross bar (A) will be installed first.
Identify roof cross bar (A).
- NOTE: Repeat this step for the other side of the roof cross bar.
Partially loosen the illustrated bolt on one side of the roof cross bar using the supplied tool (D). This will allow some movement of the location plate.
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NOTE: If the vehicle has contrast roof decals installed then the contrast roof decals will need to be pierced to allow access to the holes.
Identify the holes on the undersides of the roof section on both the left and right side of the vehicle.
- If the vehicle has contrast roof decals installed then identify the holes under the surface of the contrast roof decals. Use an appropriate tool to pierce the contrast roof decals to allow access to the holes.
Make sure the orientation of roof cross bar (A) is correct in relation to the vehicle. Use the label on the left side of the roof cross bar to assist identification.
- NOTE: This step requires the aid of another person.
Lift the roof cross bar (A) over the vehicle roof.
- NOTE:
- This step requires the aid of another person.
- Repeat this step for the other side of the roof cross bar.
Engage one side of the roof cross bar onto the vehicle body as illustrated. Make sure the dowel in the roof cross bar location plate engages into the hole on the vehicle body.
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NOTE: Repeat this step for the other side of the roof cross bar.
Using the supplied tool (D), tighten the illustrated fixing bolt to the correct torque on one side of the roof cross bar. Listen for an audible click to indicate the required torque has been reached. This will secure the location plate in position.
- Torque: 2 Nm
Replace the roof cross bar side cover on both sides of the vehicle as illustrated.
- Lower the roof cross bar side cover.
- Push the roof cross bar side cover into position.
- Using the supplied key (E), lock the roof cross bar side cover.
- Prepare roof cross bar (B).
- Repeat installation Step 6.
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NOTE: This step requires the aid of another person.
Make sure the orientation of the roof cross bar is correct in relation to the vehicle. Use the label on the left side of the roof cross bar (B) to assist identification. Lift the roof cross bar (B) over the vehicle roof. Repeat installation steps 10 to 12 to install roof cross bar (B).