LEMON Manuals: Even more car manuals for everyone
Home >> Land Rover >> 2022 >> Range Rover Sport HST >> Repair and Diagnosis >> Transmission >> Transfer Case >> Transfer Case - Twin Speed Transfer Case -- Range Rover Sport/L494 >> Transfer Case - Vehicles With: Twin Speed Transfer Case (G2951355) >> Removal >> Transfer Case - Vehicles With: Twin Speed Transfer Case (G2951365) >> Part(S)

Transfer Case - Vehicles With: Twin Speed Transfer Case (G2951365): Part(S)

STEP PART NAME QUANTITY
Step 6 Driveshaft to front output flange bolts 1
CAUTION:
  • New transfer cases may be supplied with untapped bolt holes, reuse the original bolts when self tapping the new threads.
  • Re-manufactured transfer cases have tapped holes, bolts must be installed finger tight before applying Torque.
NOTE:
  • This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
  • This procedure contains illustrations showing certain components removed to provide extra clarity.
  1. Disconnect the 12 V system.

    Refer to: 12V SYSTEM DISCONNECT

  2. Raise and support the vehicle on a suitable 2 post lift.

    Refer to: JACKING AND LIFTING

  3. Remove the transmission support crossmember.

    Refer to: TRANSMISSION SUPPORT CROSSMEMBER - TDV6 3.0L DIESEL/TDV6 3.0L DIESEL - GEN 1.5/TDV6 3.0L DIESEL - GEN 2

    Refer to: TRANSMISSION SUPPORT CROSSMEMBER - V8 S/C 5.0L PETROL

    Refer to: TRANSMISSION SUPPORT CROSSMEMBER - TDV8 4.4L DIESEL

  4. Remove the rear driveshaft.

    Refer to: REAR DRIVESHAFT - TDV6 3.0L DIESEL/TDV6 3.0L DIESEL - GEN 1.5/TDV6 3.0L DIESEL - GEN 2

    Refer to: REAR DRIVESHAFT - V6 S/C 3.0L PETROL/V8 S/C 5.0L PETROL

    Refer to: REAR DRIVESHAFT - TDV8 4.4L DIESEL

  5. CAUTION: Air tools must not be used.
    G11699981Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 4 bolts.
    • Remove the mount.
  6. CAUTION:
    • Mark the position of the driveshaft flange in relation to the drive pinion flange.
    • To avoid damage to the joint or gaiter, do not allow the driveshaft to hang.
    G11707861Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove and discard the 8 bolts.

      Renew Part: Driveshaft to front output flange bolts Quantity: 1. 

    • Disconnect the front driveshaft.
  7. CAUTION: Air tools must not be used.
    G11700005Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the ground cable.

  8. CAUTION: Air tools must not be used.
    NOTE: Vehicles with Diesel Particulate Filter (DPF).
    G11707863Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the 2 electrical connectors.
    • Remove the 2 bolts.
  9. CAUTION: Air tools must not be used.
    NOTE: Vehicles without DPF. 
    G11707864Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the 2 electrical connectors.
    • Remove the 2 bolts.
  10. CAUTION: Always plug any open connections to prevent contamination.
    G11707865Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the breather pipe.
    • Release the wiring harness.
  11. CAUTION: Air tools must not be used.
    G11768838Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the transfer case damper.

  12. G11707866Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Use a suitable stand to support the transfer case.

      General Equipment: Transmission jack 

    • Use the special tool to remove the 8 bolts.

      Special Tool(s): 303-1069 

    • Remove the transfer case.
  13. CAUTION: Do not complete this step if a new transfer case is to be installed.
    G11599797Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove and discard the seal.

scientia non olet · About LEMON Manuals