Catalytic Converter (G2328358): Removal

WARNING: Observe due care when working near a hot exhaust system.

NOTE:

This procedure contains illustrations showing certain components removed to provide extra clarity.
This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.

Disconnect the startup battery ground cable.
Refer to: SPECIFICATIONS
Raise and support the vehicle on a suitable 2 post lift.
Refer to: JACKING AND LIFTING
Remove the Gasoline Particulate Filter (GPF)
Refer to: GASOLINE PARTICULATE FILTER
Remove the starter motor.
Refer to: STARTER MOTOR
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- Release the 2 clips.
- Release the pipe from the clip.
- Remove the pipe assembly.
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- Disconnect the electrical connector.
- Release the wiring harness from the 2 clips.
CAUTION: If accidentally dropped or knocked install a new sensor.

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Use the special tool to remove the pre catalyst Heated Oxygen Sensor (HO2S).

Special Tool(s): JLR-309-004
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- Remove the 3 bolts.
- Release the heatshield from the bracket.
- Remove the heatshield.
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- Release the 2 fasteners.
- Release and reposition the noise, vibration and harshness material as illustrated.
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- Disconnect the electrical connector.
- Release the wiring harness from the clip.
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Remove and discard the clamp.
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- Remove the 2 bolts and release the catalytic converter.
- Remove the 2 nuts and remove the bracket.
- Remove the catalytic converter.
- Remove and discard the gasket.
CAUTION: If accidentally dropped or knocked install a new sensor.

NOTE: Do not disassemble further if the component is removed for access only.

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Use the special tool to remove the mid catalyst HO2S.

Special Tool(s): JLR-309-004