Special Tool(S)

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

100-012  Slide Hammer

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

JLR-303-1630  Locking Tool, Crankshaft Pulley

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

JLR-303-1675  Crows Foot Wrench - 27 mm

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

JLR-303-1686  Locking Tool Adapter, Crankshaft Pulley

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

JLR-310-254  Injector Remover

The following step(s) applies to: 

All vehicles 

1. Always follow the fuel system health and safety precautions, when doing any repairs to the fuel system.

   Refer to: PETROL AND PETROL-ETHANOL FUEL SYSTEMS HEALTH AND SAFETY PRECAUTIONS .

2. Raise and support the vehicle on a suitable 2 post lift.

   Refer to: JACKING AND LIFTING .

3. Remove the engine assembly.

   Refer to: ENGINE ASSEMBLY REMOVE FOR ACCESS .

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   Remove the drain plug and allow engine oil to drain into a suitable container.

5. Install and tighten the drain plug.

   Torque  : 23 Nm 

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   • Release the 2 connectors.
   • Remove the breather pipe.

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   • Disconnect the vacuum pipe connector.
   • Release the 4 clips.
   • Remove the vacuum pipe.

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   Disconnect the electrical connector.

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   • Release the 2 pipe connectors.
   • Remove the 2 bolts.
   • Release the 2 wiring harness clips.
   • Release the purge valve clip and remove the purge valve assembly.

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    • Release the wiring harness clip.
    • Remove the bolt and the oil level gauge assembly.
    • Remove and discard the O-ring seal.

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    • Remove the 3 bolts.
    • Remove the 2 coolant hose to powertrain mount bolts.
    • Release the 2 coolant hose clips.
    • Remove the coolant pipe assembly.
    • Remove and discard the O-ring seal.
12. NOTE: Non-Mild Hybrid Electric Vehicle (MHEV) shown, MHEV  is similar.

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    Loosen the 3 bolts.

    The following step(s) applies to: 

    Non Mild Hybrid Electric Vehicles 

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    • Release the accessory drive belt tensioner.
    • Install a suitable tool to lock the accessory drive belt tensioner in the removal position.
    • Remove the accessory drive belt.

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    Remove the cover.

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    • Remove the bolt.
    • Remove the idler pulley.

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    Remove the cover.

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    • Remove the bolt.
    • Remove the idler pulley.

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    • Remove the bolt.
    • Remove the tensioner.

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    Release the generator connector cover.

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    • Remove the nut.
    • Reposition the cable away from the generator.
    • Disconnect the electrical connector.
    • Release the wiring harness clip.

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    • Remove the 2 bolts.
    • Remove the generator.

    The following step(s) applies to: 

    Mild Hybrid Electric Vehicles 

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    Cut and remove the coolant pump belt.

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    Remove the accessory drive belt.

    The following step(s) applies to: 

    All vehicles 

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    • Remove the 2 clips.
    • Remove the Noise, Vibration and Harshness (NVH) material.

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    • Release the coolant hose clip.
    • Remove the 5 bolts.
    • Remove the right powertrain mount bracket.

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    Disconnect the electrical connector.

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    • Remove the bolt.
    • Release the wiring harness clip.
    • Disconnect the 4 electrical connectors.

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    • Disconnect the 4 ignition coil electrical connectors.
    • Disconnect the 4 electrical connectors from the Continuous Variable Valve Lift (CVVL) solenoids.
    • Remove the 2 bolts and the 2 nuts.
    • Disconnect the 5 remaining electrical connectors.
    • Release the 6 wiring harness clips.

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    • Disconnect the 2 electrical connectors.
    • Release the 3 wiring harness clips.
30. NOTE: If equipped.

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    Disconnect the electrical connector.

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    • Release the 3 wiring harness clips.
    • Disconnect the 10 electrical connectors.

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    Carefully remove the engine wiring harness.

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    • Release the electrical connector clip.
    • Disconnect the coolant hose.
    • Release the 7 bolts.
    • Remove the intake manifold.
    • Remove and discard the 4 O-ring seals.
34. NOTE: Note the orientation of the component(s) prior to removal.

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    • Remove the 2 bolts.
    • Remove the 2 knock sensors.

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    • Remove the 4 bolts.
    • Remove the thermostat housing.
    • Remove and discard the gasket.

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    • Remove the 2 bolts.
    • Release the 2 coolant hose clamps.
    • Remove the coolant pump inlet housing.
    • Remove and discard the O-ring seal.

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    • Remove the 2 bolts.
    • Remove the heatshield
38. NOTE: Non-MHEV  shown, MHEV  is similar.

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    • Remove the 3 bolts.
    • Remove the coolant pump pulley.

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    • Remove the 6 bolts.
    • Remove the coolant pump.
40. CAUTION: Mark the installed position of the coolant hose before removal.

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    Disconnect the coolant hose.

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    • Remove the bolt.
    • Remove the heatshield.

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    • Remove the 2 bolts.
    • Remove the heatshield bracket.

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    • Remove the 2 bolts.
    • Remove the heatshield.

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    • Remove the 2 bolts.
    • Remove the heatshield.

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    • Remove the 2 banjo bolts.
    • Remove the turbocharger oil feed pipe.
    • Remove and discard the 4 sealing washers.

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    • Remove the bolt.
    • Remove the turbocharger oil return pipe.
    • Remove and discard the 2 O-ring seals.
47. NOTE: Coolant pipes shown removed to provide extra clarity.

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    • Remove and discard the 4 nuts.
    • Remove the turbocharger.
    • Remove and discard the gasket.

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    • Remove the 3 bolts.
    • Remove the coolant pipe assembly.
    • Remove and discard the O-ring seal.

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    • Remove the bolt.
    • Remove the Crankshaft Position Sensor (CKP) sensor.
    • Discard the CKP  O-ring seal.

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    • Remove the 2 bolts.
    • Remove the 2 Camshaft Position Sensor (CMP) sensors.
    • Discard the CMP  O-ring seal.

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    • Remove the 4 bolts.
    • Remove the 2 Variable Camshaft Timing (VCT) Solenoids.
    • Discard the 2 O-ring seals.

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    • Remove the bolt.
    • Remove the oil filler neck.

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    • Remove the 4 bolts.
    • Remove the engine lifting eye bracket.
54. CAUTION: Fuel lines may be used a maximum of 4 times, paint mark the fuel line after each full tightening sequence.

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    • Release the 3 fuel line unions.
    • Remove the 2 bolts.
    • Remove the 2 fuel lines.

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    • Remove the 4 bolts.
    • Remove the 4 ignition coils.

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    Release the 4 fuel injector wiring harness clips.

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    • Remove the 4 bolts.
    • Remove the fuel rail.

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    • Disconnect the 4 fuel injector electrical connectors.
    • Remove the wiring harness.

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    Remove and discard the 4 fuel injector spring clamps.

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    Install the special tool to the fuel injector.

    Special Tool(s): JLR-310-254 

61. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Use the special tool to remove the fuel injector.

    Special Tool(s): 100-012 

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    Remove and discard the O-ring seals.

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    Remove and discard the Teflon seal.

64. Repeat steps  60- 63 for the remaining 3 injectors.

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    • Remove and discard the 2 bolts.
    • Remove the high pressure fuel pump.

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    • Remove the bolt.
    • Remove the purge valve mounting bracket.

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    • Remove the clip.
    • Remove the NVH  material.

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    • Remove the 3 clips.
    • Remove the NVH  material.
69. NOTE: If equipped.

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    • Use the special tool to remove the block heater.

      Special Tool(s): JLR-303-1675 

    • Remove and discard the seal.

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    • Release the 7 bolts.
    • Remove the engine vent oil separator.
    • Remove and discard the gasket.
71. NOTE: Special tool JLR-303-1686 is required for Mild Hybrid Electric Vehicles only.

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    Install the special tool to the position illustrated.

    Special Tool(s): JLR-303-1686  , JLR-303-1630 

72. CAUTION: Only rotate the crankshaft clockwise.
    NOTE: The crankshaft may require rotating to the correct position before the special tool can be installed.

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    Install the special tool to the crankshaft pulley. Make sure the special tools are installed correctly.

    Special Tool(s): JLR-303-1686  , JLR-303-1630 

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    • Remove and discard the 8 bolts.
    • Remove the drive plate.

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    Remove and discard the 4 bolts.

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    • Remove the special tools.

      Special Tool(s): JLR-303-1686  , JLR-303-1630 

    • Remove the crankshaft pulley.