Fuel Pump (G2110426): Installation

• Lubricate the HP  fuel pump tappet with clean engine oil.

  Refer to: SPECIFICATIONS .

• Install the HP  fuel pump tappet in the orientation noted in the removal steps.

• Install a new HP  fuel pump O-ring seal.

  Renew Part: Fuel pump O-ring seal Quantity: 1 . 

• Lubricate the HP  oil pump seal with clean engine oil.

  Refer to: SPECIFICATIONS .

• Install the HP  fuel pump.
• Install the 2 new HP  fuel pump bolts finger tight.

  Renew Part: High pressure fuel pump retaining bolts Quantity: 1 . 

• Tighten the 2 bolts half a turn at a time alternating between the 2 bolts.

  Torque  : 11.5 Nm 

1. Install the HP  fuel pump to fuel rail line. Only tighten the unions hand tight.
2. Fully tighten the fuel pump union and fuel rail union.

   Torque  : 21 Nm 

3. Wait for 30 seconds.
4. Check the fuel pump union and fuel rail union torque.

   Torque  : 21 Nm 

1. Install the LP  fuel delivery line to the fuel pump. Only tighten the union hand tight.
2. Install the 2 LP  fuel delivery line bracket nuts finger tight, then loosen by 90°.
3. Fully tighten the HP  fuel pump union.

   Torque  : 21 Nm 

4. Fully tighten the 2 LP  fuel delivery line brackets nuts.

   Torque  : 11.5 Nm 

5. Wait for 30 seconds.
6. Check the HP  fuel pump delivery line union torque.

   Torque  : 21 Nm 

7. Connect the LP  fuel delivery line.

• Reposition the engine wiring harness.
• Connect the 11 electrical connectors.
• Install and tighten the 2 engine wiring harness bracket nuts.

  Torque  : 9 Nm 

• Install and tighten the 2 ground cable bolts.

  Torque  : 9 Nm 

• Install the engine vent oil separator hose.
• Install the hose clamp.
• Install the hose clip.

Refer to: ENGINE COVER - INGENIUM I4 2.0L PETROL .

Refer to: 12V SYSTEM DISCONNECT .

Refer to: FUEL SYSTEM BLEEDING .