Roof Opening Panel Frame (G2389859): Removal

CAUTION:

Lay the glass on felt covered supports. Do not stand on edge as this can cause chips which subsequently develop into cracks.
Protect the surrounding paintwork and body from the movement of the cutting blades.

NOTE:

The cutting blades used in this procedure are from the standard BTB glass removal kit.
This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
This procedure contains illustrations showing certain components removed to provide extra clarity.

The following step(s) applies to:

All vehicles

Disconnect the 12 V system.
Refer to: 12V SYSTEM DISCONNECT .
Remove the roof opening panel.
Refer to: ROOF OPENING PANEL .

Refer to: ROOF OPENING PANEL .
Remove the roof opening panel blind.
Refer to: ROOF BLIND .
NOTE: Repeat this step for the other side.

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Release the roof opening panel drain tube.

The following step(s) applies to:

Standard wheelbase
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Disconnect the 2 electrical connectors.

The following step(s) applies to:

Long wheelbase
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Disconnect the 2 electrical connectors.

The following step(s) applies to:

All vehicles
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- Disconnect the 5 electrical connectors.
- Release the 3 clips.
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- Remove the 2 nuts.
- Carefully release the clip.
- Remove the cable support bracket.
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- Carefully release the clip.
- Remove the roof pod.
The following step(s) applies to:

Standard wheelbase
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- Release the 6 clips.
- Remove the roof cross bar trim panel.
The following step(s) applies to:

All vehicles
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Apply masking tape to protect the paintwork.
WARNING: Wear safety goggles and protective gloves.
CAUTION:
- Protect the surrounding paintwork to avoid damage.
- Protect the surrounding components.
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Carefully cut through the sealant with the glazing knife.
NOTE: This step requires the aid of another technician.

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With assistance, remove the roof opening panel frame assembly.

General Equipment: Windscreen removal/installation equipment