Intake Manifold - INGENIUM I4 2.0L Petrol (G2266649): Installation
- NOTE: This step is not required if the component is removed for access only.
- Install a new throttle body gasket.
Renew Part: Throttle body gasket Quantity: 1 .
- Install the throttle body.
- Install and tighten the 4 bolts in the illustrated sequence.
Torque : 12 Nm
- Install a new throttle body gasket.
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NOTE: This step is not required if the component is removed for access only.
- Install the MAPT sensor.
- Install and tighten the bolt.
Torque : 5 Nm
Install 4 new intake manifold seals.
Renew Part: Intake manifold seals Quantity: 4 .
- Install the intake manifold.
- Install, but do not fully tighten the highlighted bolt.
- Tighten the 7 bolts.
Torque : 12 Nm
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- Connect the coolant hose to the thermostat housing.
- Install the clamp.
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- Reposition the oil level gauge in the correct location.
- Install and tighten the bolt.
Torque : 8 Nm
- Connect the charge air cooler outlet pipe to the throttle body.
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- Connect the electrical connector to the throttle body.
- Install the clip.
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- Connect the electrical connector to the MAPT sensor.
- Connect the electrical connector to the knock sensor.
- Install the 2 clips.
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- Install the coolant pipe.
- Install and tighten the 3 bolts.
Torque : 10 Nm
- Connect the 3 coolant hoses to the coolant pipe.
- Install the 3 clamps.
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- Reposition the vacuum pipe into the correct location.
- Install the clip.
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- Install the purge valve assembly.
- Connect the fuel vapor pipe to the intake manifold.
- Connect the fuel vapor pipe to the charge air cooler outlet pipe.
- Connect the fuel vapor pipe to the purge valve.
- Install the 2 clips.
- Connect the electrical connector to the purge valve.
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- Install the coolant hose.
- Connect the coolant hose to the thermostat housing.
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- Install the coolant pipe.
- Install and tighten the 2 bolts.
Torque : 10 Nm
- Connect the coolant hose to the coolant pipe.
- Install the clamp.
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- Connect the coolant hose to the coolant pipe.
- Install the coolant pipe clip.
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- Install the breather pipe.
- Connect the breather pipe to the intake manifold.
- Connect the breather pipe to the engine vent oil separator.
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- Install the NVH material.
- Install the 3 fasteners.
- Connect the 2 fuel lines.
- Install the secondary bulkhead center panel.
- Install the engine cover.
Refer to: ENGINE COVER - INGENIUM I4 2.0L PETROL
- Vacuum fill the cooling system.
Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING
- Connect the startup battery ground cable.
Refer to: 12V SYSTEM DISCONNECT AND CONNECT