Variable Camshaft Timing Actuator (G2320247): Installation

WARNING: This page is about a different variant/trim than selected.

NOTE: Maintain tension on the chain to prevent the coloured link from disengaging with its sprocket position.

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- Install a new upper timing chain guide.
  Renew Part: Upper timing chain guide Quantity: 1 .
- Install and tighten the bolt.
  Renew Part: Left side timing chain guide bolt Quantity: 1 .
  
  Torque : 25 Nm
CAUTION: Make sure that the upper timing chain does not come off the idler sprocket and stays in the correct position.

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- Install the intake camshaft VCT unit. Make sure that the correct VCT unit is installed as noted in the removal steps.
- Make sure that the camshaft pin is correctly seated in the VCT unit as illustrated.
- Install and tighten the new VCT unit center bolt.
  Renew Part: Variable camshaft timing actuator bolts Quantity: 1 .
  
  Torque
  
  Stage 1: 10 Nm
  
  Stage 2: Loosen 90°
- Check if the highlighted link on the timing chain is aligned with the timing mark on the VCT unit as illustrated.
NOTE: Maintain tension on the chain to prevent the coloured link from disengaging with its sprocket position.

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Install a new upper timing chain guide.

Renew Part: Upper timing chain guide Quantity: 1 .
CAUTION: Make sure that the upper timing chain does not come off the idler sprocket and stays in the correct position.

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- Install the VCT actuator. Make sure that the correct VCT actuator is installed as noted in the removal steps.
- Make sure the dowel is correctly installed to the VCT actuator as illustrated.
- Install and tighten the new bolt.
  Renew Part: Variable camshaft timing actuator bolts Quantity: 1 .
  
  Torque
  
  Stage1: 10 Nm
  
  Stage2: Loosen 90°
- Make sure the timing mark is aligned with the center of the colored link.
CAUTION: Make sure that the upper timing chain does not come off the idler sprocket and stays in the correct position.

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- Install a new upper timing chain guide.
  Renew Part: Upper timing chain guide Quantity: 1 .
- Install and tighten the 2 bolts.
  Renew Part: Upper timing chain upper guide bolt Quantity: 2 .
  
  Torque : 11 Nm
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- Install the special tool.
  Special Tool(s): JLR-303-1636
- Install and tighten the 2 bolts.
  Torque : 13 Nm
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Install and tighten a new upper timing chain tensioner.

Renew Part: Upper timing chain tensioner Quantity: 1 .

Torque : 55 Nm
CAUTION: Do not directly touch the timing chain tensioner at this stage.

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- Push and release the upper timing chain guide to release the upper timing chain tensioner.
- Make sure the upper timing chain is correctly released.
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Tighten the bolt.

Torque

Stage 1: 25 Nm

Stage 2: 60°
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- Remove the 2 bolts.
- Remove the special tool.
  Special Tool(s): JLR-303-1636
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- Remove the 2 bolts.
- Remove the special tool.
Install the upper timing cover.
Refer to: UPPER TIMING COVER
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- Remove the 2 bolts.
- Remove the special tool.
  Special Tool(s): JLR-303-1630
NOTE: This step is to make sure that the timing components are properly installed.

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Use the special tool JLR-303-1656 to rotate the crankshaft 2 times clockwise.

Special Tool(s): JLR-303-1656
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- Install the charge air cooler bracket.
- Install and tighten the 2 bolts.
  Torque : 47 Nm
- Install and tighten the nut.
  Torque : 9 Nm
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- Reposition the 2 coolant pipes in the correct location.
- Install and tighten the nut.
  Torque : 9 Nm
- Install the 4 clips.
Install the charge air cooler.
Refer to: CHARGE AIR COOLER - INGENIUM I4 2.0L PETROL
Install the hood.
Refer to: HOOD
Connect the 12 V system.
Refer to: 12V SYSTEM DISCONNECT AND CONNECT