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Home >> Land Rover >> 2022 >> Defender 90 S >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 9 (Engine - INGENIUM I6 3.0L Petrol -- Defender/L663) >> Engine - INGENIUM I6 3.0L Petrol (G2344340) >> Removal And Installation >> Continuous Variable Valve Lift (G2344496) >> Removal

Continuous Variable Valve Lift (G2344496): Removal

WARNING: This page is about a different variant/trim than selected.
CAUTION: Make sure that the area around the component is clean and free of foreign material.
NOTE:
  • This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
  • This procedure contains illustrations showing certain components removed to provide extra clarity.
  1. Release the pressure in the fuel system.

    Refer to: FUEL SYSTEM PRESSURE RELEASE

  2. Remove the air filter outlet pipe.

    Refer to: AIR FILTER OUTLET PIPE

  3. Remove the electric throttle.

    Refer to: THROTTLE BODY

  4. G14060393Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the Noise, Vibration and Harshness Noise, Vibration and Harshness (NVH) material.

  5. G14060395Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 bolts.
    • Remove the 2 NVH  components.
  6. G14060396Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the breather.

  7. G15320843Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Loosen the 2 fuel line unions.
    • Loosen the M6 Torx bolt.
    • Remove the 2 M6 Hex bolts.
    • Remove the High Pressure (HP) fuel pump outlet pipe assembly.
    • Discard the HP  fuel pump outlet pipe assembly.
  8. G14056168Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the electrical connector from the Continuous Variable Valve Lift (CVVL) oil temperature sensor.

  9. G14056024Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the 6 electrical connectors from the CVVL  assembly.
    • Remove the 2 bolts.
    • Reposition the wiring harness.
  10. G14056027Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the bolt.
    • Release the clip.
    • Reposition the coolant hose.
    • Remove the 8 bolts.
  11. NOTE:
    • If a new camshaft carrier is installed, use the unthreaded CVVL  locating pins.
    • If the original camshaft carrier is installed, use the threaded CVVL  locating pins.
    G14056028Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the special tools.

    Special Tool(s): JLR-303-1647 

  12. CAUTION: Make sure the CVVL  assembly is not inverted.
    G14056029Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 8 bolts in the illustrated sequence.
    • Remove the 2 CVVL  assemblies.
    • Remove the special tools.

      Special Tool(s): JLR-303-1647 

  13. G14056030Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Do not allow the CVVL  assembly to be rested on the brake units.

  14. G14056031Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove and discard the CVVL  gasket.

  15. CAUTION:
    • Take extra care when handling the component.
    • Make sure all the CVVL  brakes are fully reset.
    NOTE:
    • Repeat this step for the other CVVL  assembly.
    • This step is only required if the CVVL  is removed for access, and not being replaced with a new CVVL  assembly.
    G14056175Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Make sure the CVVL  assembly is placed on the edge of a workbench, as illustrated.
    • Using the special tool press back all 12 CVVL  brakes to make sure that they are all in the fully reset position.

      Special Tool(s): JLR-303-1639