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Home >> Land Rover >> 2022 >> Defender 90 S >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 27 (Fuel Tank And Lines - V8 S/C 5.0L Petrol -- Defender/L663) >> Fuel Tank And Lines - V8 S/C 5.0L Petrol (G2796783) >> Removal And Installation >> Fuel Tank - 90 (G2848960) >> Installation

Fuel Tank - 90 (G2848960): Installation

WARNING: This page is about a different variant/trim than selected.
  1. NOTE: Steps 1-4 are only required if previously removed.
    • Install the low pressure fuel pump assembly.
    • Connect the fuel line to the low pressure fuel pump assembly.
    • Connect the electrical connector.
    • Install a new low pressure fuel pump assembly O-ring seal.

      Renew Part: Fuel pump O-ring seal Quantity: 1  .

    • Reposition the low pressure fuel pump assembly in the correct position.
    • Use the special tool to install and tighten the low pressure fuel pump assembly retaining ring.

      Special Tool(s): 310-123 

    • Install the fuel tank to the heatshield.
    • Install and tighten the 4 bolts.

      Torque  : 10 Nm 

    • Install the fuel line to the fuel tank at the 5 clips.
    • Connect the fuel line to the low pressure fuel pump assembly.
  2. WARNING: This step requires the aid of another technician.
    • Use the transmission jack, install the fuel tank.

      General Equipment: Transmission jack 

    • Install and tighten the 7 bolts.

      Torque  : 48 Nm 

    • Install the fuel filler hose to the fuel tank.
    • Install and tighten the clamp.

      Torque  : 3.5 Nm 

    • Install the 2 rear body braces.
    • Install and tighten the 6 nuts.

      Torque  : 48 Nm 

  3. Connect the fuel line.
  4. Install the rear driveshaft.

    Refer to: REAR DRIVESHAFT

  5. Fill the fuel tank.

    Refer to: FUEL TANK DRAINING

  6. Connect the 12V system.

    Refer to: 12V SYSTEM DISCONNECT AND CONNECT

  7. Bleed the fuel system.

    Refer to: LOW-PRESSURE FUEL SYSTEM BLEEDING