Fuel Pump Module - 110 (G3152911): Removal

WARNING: This page is about a different variant/trim than selected.

WARNING: Be prepared to collect escaping fluids.

CAUTION:

Protect the surrounding paintwork to avoid damage.
Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.

NOTE:

This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
This procedure contains illustrations showing certain components removed to provide extra clarity.

Always follow the fuel system health and safety precautions when doing any repairs to the fuel system.
Refer to: PETROL AND PETROL-ETHANOL FUEL SYSTEMS HEALTH AND SAFETY PRECAUTIONS
Disconnect the 12V system.
Refer to: 12V SYSTEM DISCONNECT AND CONNECT
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Release the 2 second row seat cushion retaining clips.
NOTE: If equipped.

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- Reposition the cushion to get access to the electrical connector.
- Disconnect the electrical connector from the seat cushion heater element.
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Release the 2 second row seat cushion retaining clips.
NOTE: If equipped.

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- Reposition the cushion to gain access to the electrical connector.
- Disconnect the seat cushion heater element electrical connector.
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- Remove the 4 bolts.
- Remove the second row seat cushion support.
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Release the 2 Mild Hybrid Electric Vehicle (MHEV) battery cooling duct fasteners.
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- Remove the 3 fasteners.
- Reposition the floor carpet.
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Remove the 2 second row seat cushion frame bolts.
CAUTION: Take extra care not to damage the surrounding trim panels.

NOTE: This step requires the aid of another technician.

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- Remove the 5 bolts.
- Remove the second row seat cushion frame.
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- Remove the 5 nuts.
- Reposition the wiring harness.
- Release fuel tank access panel.
- Reposition the wiring harness and the access panel.
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Disconnect the 2 electrical connectors from the fuel pump module.
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Disconnect the breather pipe.
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Disconnect the fuel line.
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Use the special tool to remove the fuel pump module retaining ring.

Special Tool(s): 310-123
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Note the position of the fuel pump module before removal.
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- Reposition the fuel pump module to get access to the electrical connector.
- Disconnect the electrical connector.
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- Disconnect the fuel line from the fuel pump module.
- Remove the fuel pump module.
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Remove and discard the O-ring seal.