Right Fuel Rail (G2796613): Removal

WARNING: This page is about a different variant/trim than selected.

CAUTION:

Extreme cleanliness must be exercised when handling these components. Make sure that all tools and the surrounding area is clean before commencing work.
Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.

NOTE:

This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
This procedure contains illustrations showing certain components removed to provide extra clarity.

Always follow the fuel system health and safety precautions when doing any repairs to the fuel system.
Refer to: PETROL AND PETROL-ETHANOL FUEL SYSTEMS HEALTH AND SAFETY PRECAUTIONS
Release the pressure in the fuel system.
Refer to: FUEL SYSTEM PRESSURE RELEASE
Raise and support the vehicle on a suitable 2 post lift.
Refer to: JACKING AND LIFTING
Disconnect the 12 V system.
Refer to: 12V SYSTEM DISCONNECT AND CONNECT
Partially drain the engine cooling system.
Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING
Clean the fuel injectors, High Pressure (HP) fuel supply line and surrounding areas.
Refer to: FUEL INJECTION COMPONENT CLEANING
Remove the generator.
Refer to: GENERATOR
Remove the air cleaner outlet pipe T-connector.
Refer to: the appropriate service information
CAUTION: Be prepared to collect escaping coolant.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Release the 2 clips.
- Disconnect the 5 coolant pipe connectors.
- Remove the coolant pipe assembly.
- Release the coolant pipe assembly and position to one side.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove the 2 nuts.
- Release the cable bracket assembly from the valve cover.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Disconnect the electrical connector.
- Release the clip.
- Remove the bolt.
- Disconnect the hose.
- Remove the right differential pressure sensor assembly.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Release the vacuum pipe from the right Noise, Vibration and Harshness (NVH) material and position to one side.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Release the 3 upper clips.
- Release the stud.
- Release the 4 lower clips.
- Remove the right NVH material.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Disconnect the electrical connector.
- Release the clip.
- Disconnect the hose.
- Remove the bolt and the 2 nuts.
- Remove the left differential pressure sensor assembly.
WARNING: Be prepared to collect escaping fuel.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Release the 2 fuel line clips.
- Release the 2 fuel lines from the left NVH material.
- Disconnect the 2 fuel line connectors.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove the oil filler cap.
- Release the 2 lower studs.
- Release the 2 upper clips.
- Remove the left NVH material.
- Install the oil filler cap.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Disconnect the breather pipe connector.
- Release the clip.
- Position the breather pipe to one side.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Disconnect the 4 electrical connectors.
- Release the 2 clips.
- Position the wiring harness to one side.
WARNING: Be prepared to collect escaping fuel.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Loosen the 2 fuel crossover line unions.
- Remove the 4 bolts.
- Disconnect the 2 fuel crossover line unions.
- Remove the fuel crossover line.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Release the clip.
- Position the wiring harness to one side.
WARNING: Be prepared to collect escaping fuel.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove the nut.
- Disconnect the HP fuel line union.
CAUTION: Align the steering to the straight ahead position. Do not allow the steering wheel to rotate when the steering column is disconnected.

NOTE: RHD vehicles only.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove and discard the steering column lower shaft lower bolt.
- Reposition the steering column shaft.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove the 3 bolts.
- Remove the idler pulley bracket.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove the bolt.
- Release the ground cable and position to one side.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove the engine mount nut.
CAUTION: Use a wooden block to protect the oil pan when supporting the engine.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Support the engine.

General Equipment: Transmission jack
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove the 4 engine mount bracket bolts.
- Reposition the engine mount bracket.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove the engine mount bracket.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Disconnect the 2 electrical connectors.
- Release the 4 wiring harness clips as illustrated.
- Position the wiring harness to one side.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove the 2 bolts.
- Remove the HP fuel line cover.
WARNING: Be prepared to collect escaping fuel.

CAUTION: Remove and discard the HP fuel supply lines.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Disconnect the 2 HP fuel line unions.
- Remove the 2 HP fuel line bracket bolts.
- Remove and discard the HP fuel line assembly.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove the nut.
- Disconnect the 9 electrical connectors.
- Release the 5 clips.
- Position the wiring harness to one side.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove the 4 bolts.
- Remove the 4 ignition coils.
CAUTION: Make a note of the fuel injector clamp alignment to the fuel rail prior to removal.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove the 4 bolts.
- Remove the fuel rail.
CAUTION: Do not use any sharp tools to remove the O-ring seal as damage could occur to the fuel injector.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove and discard the 4 fuel injector O-ring seals.