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Home >> Land Rover >> 2022 >> Defender 90 S >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 26 (Fuel Charging And Controls - V8 S/C 5.0L Petrol -- Defender/L663) >> Fuel Charging And Controls - V8 S/C 5.0L Petrol (G2796609) >> Removal And Installation >> Left Fuel Rail (G2796612) >> Installation

Left Fuel Rail (G2796612): Installation

WARNING: This page is about a different variant/trim than selected.
  1. G11607553Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install new fuel injector O-ring seals to the 4 fuel injectors.

    Renew Part: Fuel Injector replacement kits Quantity: 4  .

  2. CAUTION: If a new cylinder head has been installed then the special tool 310-200-02 without the thread must be used to install the fuel rail.
    G14053361Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the special tool.

    Special Tool(s): 310-200-01  , 310-200-02 

  3. CAUTION:
    • If new fuel injectors are installed, a new injector clamp must be installed.
    • Make sure that the fuel injector is aligned and installed into the fuel rail correctly, as noted in the removal step.
    NOTE: RH side components showed, LH side components are the same.
    G14053363Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Do not fully tighten the bolts at this stage.
    • Lubricate the fuel injector O-ring seals with clean engine oil.
    • Install the fuel rail.
    • Install and tighten the 2 bolts a half turn at a time until the correct torque is achieved.

      Torque  : 20 Nm 

  4. NOTE: RH side components showed, LH side components are the same.
    G14053364Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the special tool.

    Remove the Special Tool(s): 310-200-01  , 310-200-02 

  5. Fig 1: Fuel Rail Bolts Tightening Sequence
    G14053365Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • NOTE: RH side components showed, LH side components are the same.

      Install and tighten the 2 bolts in the illustrated sequence.

      Torque  : 20 Nm 

  6. NOTE: RH side components showed, LH side components are the same.
    G14053365Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Tighten the 2 bolts in the sequence illustrated.

    Torque  : 30 Nm 

  7. NOTE: RH side components showed, LH side components are the same.
    G14053367Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Tighten the 2 bolts in the illustrated sequence

    Torque  : 30 Nm 

  8. G14053029Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the 4 ignition coils.
    • Install and tighten the 4 bolts.

      Torque  : 8 Nm 

  9. G15312172Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Reposition the wiring harness to the original location.
    • Secure the 4 clips.
  10. G15312171Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Secure the 2 fuel lines to the 2 clips.
    • Connect the 9 electrical connectors.
    • Secure the electrical connector clip.
  11. G15305914Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Connect and finger tighten the 2 fuel crossover line unions as illustrated.
    • Install and tighten the 4 fuel crossover line bracket bolts in the sequence illustrated.

      Torque 

      M6: 12 Nm 

    • Tighten the 2 fuel crossover line unions in the sequence illustrated.

      Torque  : 20 Nm 

  12. G15312165Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Reposition the wiring harness to the original position.
    • Connect the 4 electrical connectors.
    • Secure the 2 clips.
  13. G15312164Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Reposition the breather pipe to the original position.
    • Connect the breather pipe connector.
    • Secure the clip.
  14. G15305903Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the oil filler cap.
    • Install the left coil cover as illustrated.
    • Secure the 2 upper clips.
    • Secure the 2 lower studs.
    • Install the oil filler cap.
  15. G15305902Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Connect the 2 fuel line connectors.
    • Secure the 2 fuel lines to the left coil cover.
    • Secure the 2 fuel line clips.
  16. G15312161Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the left differential pressure sensor assembly.
    • Install and tighten the bolt.

      Torque  : 9 Nm 

    • Install and tighten the 2 nuts.

      Torque  : 9 Nm 

    • Connect the hose.
    • Install the clamp.
    • Connect the electrical connector.
    • Secure the clip.
  17. G15305904Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the right coil cover as illustrated.
    • Secure the 4 lower clips.
    • Secure the stud.
    • Secure the 3 upper clips.
  18. G15312159Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Reposition the vacuum pipe to the original position.
    • Secure the vacuum pipe to the right coil cover.
  19. G15312158Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the right differential pressure sensor assembly.
    • Install and tighten the bolt.

      Torque  : 9 Nm 

    • Connect the hose.
    • Install the clamp.
    • Connect the electrical connector.
    • Secure the clip.
  20. G15312157Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Secure the cable bracket assembly to the original position.
    • Install and tighten the 2 nuts.

      Torque  : 9 Nm 

  21. G15312156Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Reposition the coolant pipe assembly to the original position.
    • Install the coolant pipe assembly as illustrated.
    • Connect the 5 coolant pipe connectors.
    • Secure the 2 clips.
  22. Install the air cleaner outlet pipe T-connector.

    Refer to: AIR CLEANER OUTLET PIPE T-CONNECTOR

  23. Fill the engine with the correct amount of engine coolant.

    Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING

  24. Connect the 12 V system.

    Refer to: 12V SYSTEM DISCONNECT AND CONNECT

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