Rear Coolant Manifold (G2796578): Removal

WARNING: This page is about a different variant/trim than selected.

WARNING: Make sure the engine cooling system is cool prior to doing this procedure.

CAUTION: Engine coolant will damage the paint finished surfaces. If split, immediately remove the coolant and clean the area with water.

NOTE:

This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
This procedure contains illustrations showing certain components removed to provide extra clarity.

Disconnect the 12V system.
Refer to: 12V SYSTEM DISCONNECT AND CONNECT
Raise and support the vehicle on a suitable 2 post lift.
Refer to: JACKING AND LIFTING
Partially drain the engine cooling system.
Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING
Remove the secondary bulkhead center panel.
Refer to: SECONDARY BULKHEAD CENTER PANEL - V8 S/C 5.0L PETROL
WARNING: Be prepared to collect escaping fluids.

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- Remove the bolt.
- Disconnect the 2 coolant hose connectors.
- Remove the rear coolant manifold right hose.
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- Release the clip.
- Remove the bolt.
- Position the breather pipe away from the rear coolant manifold.
WARNING: Be prepared to collect escaping fluids.

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- Release the coolant hose from the 2 clips.
- Release the clamp.
- Release the rear coolant manifold left hose.
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- Disconnect the electrical connector.
- Release the 2 wiring harness clips.
- Release the electrical connector clip.
WARNING: Be prepared to collect escaping fluids.

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- Remove the 4 bolts.
- Remove the rear coolant manifold.
NOTE: This step is only required if new components are not installed.

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Remove and discard the 2 O-ring seals.