Cooling Module (G2796573): Installation
WARNING: This page is about a different variant/trim than selected.
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CAUTION: Take extra care not to damage the component.
- Install the 2 radiator upper mounts.
- With assistance, install the cooling module.
- Install the 2 radiator lower mounts.
- Install the 2 washers and tighten the 2 screws.
Torque : 15 Nm
- Secure the 2 coolant hose clips to the cooling module.
- Connect the 2 lower coolant hose connectors to the radiator.
- CAUTION: Make sure the new O-ring seal is installed.NOTE: Lubricate the O-ring seal with clean water.
- Install the new O-ring seal to the coolant pipe.
Renew Part: Charge air radiator pipe O-ring seal Quantity: 1 .
- Install the coolant pipe to the charge air radiator.
- Install and tighten the nut.
Torque : 20 Nm
- Install the new O-ring seal to the coolant pipe.
- CAUTION: Make sure the 4 new O-ring seals are installed.NOTE: Lubricate the O-ring seals with clean refrigerant oil.
- Install the 4 new O-ring seals to the 2 A/C
pipes.
Renew Part: Air conditioning pipes to condenser O-ring seals Quantity: 4 .
- Install the 2 A/C pipes to the A/C condenser.
- Install and tighten the 2 nuts.
Torque : 20 Nm
- Install the 4 new O-ring seals to the 2 A/C
pipes.
- Install the brake cooling air duct.
- Install the 2 clips.
- Connect the electrical connector.
- Install the electrical connector clip.
- Install the wiring harness clip.
- Install the auxiliary radiator coolant pump.
- Install and tighten the bolt.
Torque : 7 Nm
- Connect the electrical connector.
- Install the coolant hose clip.
Install the 4 coolant hose clips.
- Install the transmission fluid cooler.
- Install and tighten the bolt.
Torque : 9 Nm
Install and tighten the bolt.
Torque : 7 Nm
Install the 3 wiring harness bracket clips.
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CAUTION: Take extra care not to damage the component.
- Install the coolant hose bracket at the 2 clips.
- Install the coolant hose clip.
- Connect the electrical connector.
Connect the coolant pipe connector.
- Connect the coolant hose connector.
- Install the coolant hose clip.
- Install the windshield washer reservoir.
- Install the coolant expansion tank.
- Connect the electrical connector.
- Connect the coolant hose.
- Install the coolant expansion tank to the original position.
- Install and tighten the bolt.
Torque : 2.8 Nm
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CAUTION: Take extra care not to damage the component.
- Install the coolant pipe.
- Connect the 3 coolant pipe connectors.
- Install the coolant pipe to the 6 clips.
- Install the hood latch panel.
Refer to: HOOD LATCH PANEL
- Install the viscous cooling fan.
Refer to: VISCOUS COOLING FAN
- Install the left air cleaner.
Refer to: LEFT AIR CLEANER
- Connect the 12V system.
Refer to: 12V SYSTEM DISCONNECT AND CONNECT
- Recharge the A/C
system to the correct specification.
Refer to: AIR CONDITIONING SYSTEM RECOVERY, EVACUATION AND CHARGING
- Fill the engine cooling system with the correct amount of coolant fluid.
Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING