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Home >> Land Rover >> 2022 >> Defender 90 S >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 24 (Engine Cooling - V8 S/C 5.0L Petrol -- Defender/L663) >> Engine Cooling - V8 S/C 5.0L Petrol (G2796565) >> Removal And Installation >> Cooling Module (G2796573) >> Installation

Cooling Module (G2796573): Installation

WARNING: This page is about a different variant/trim than selected.
  1. CAUTION: Take extra care not to damage the component.
    • Install the 2 radiator upper mounts.
    • With assistance, install the cooling module.
    • Install the 2 radiator lower mounts.
    • Install the 2 washers and tighten the 2 screws.

      Torque  : 15 Nm 

  2. G15303176Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Secure the 2 coolant hose clips to the cooling module.
    • Connect the 2 lower coolant hose connectors to the radiator.
  3. CAUTION: Make sure the new O-ring seal is installed.
    NOTE: Lubricate the O-ring seal with clean water.
    • Install the new O-ring seal to the coolant pipe.

      Renew Part: Charge air radiator pipe O-ring seal Quantity: 1  .

    • Install the coolant pipe to the charge air radiator.
    • Install and tighten the nut.

      Torque  : 20 Nm 

  4. CAUTION: Make sure the 4 new O-ring seals are installed.
    NOTE: Lubricate the O-ring seals with clean refrigerant oil.
    • Install the 4 new O-ring seals to the 2 A/C  pipes.

      Renew Part: Air conditioning pipes to condenser O-ring seals Quantity: 4  .

    • Install the 2 A/C  pipes to the A/C  condenser.
    • Install and tighten the 2 nuts.

      Torque  : 20 Nm 

  5. G15324673Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the brake cooling air duct.
    • Install the 2 clips.
  6. G15303173Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Connect the electrical connector.
    • Install the electrical connector clip.
    • Install the wiring harness clip.
  7. G15303172Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the auxiliary radiator coolant pump.
    • Install and tighten the bolt.

      Torque  : 7 Nm 

    • Connect the electrical connector.
    • Install the coolant hose clip.
  8. G15303171Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the 4 coolant hose clips.

  9. G15303170Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the transmission fluid cooler.
    • Install and tighten the bolt.

      Torque  : 9 Nm 

  10. G15303169Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the bolt.

    Torque  : 7 Nm 

  11. G15303168Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the 3 wiring harness bracket clips.

  12. CAUTION: Take extra care not to damage the component.
    G15303167Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the coolant hose bracket at the 2 clips.
    • Install the coolant hose clip.
    • Connect the electrical connector.
  13. G15303166Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Connect the coolant pipe connector.

  14. G15303165Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Connect the coolant hose connector.
    • Install the coolant hose clip.
  15. Install the windshield washer reservoir.

    Refer to: WINDSHIELD WASHER RESERVOIR - V8 S/C 5.0L PETROL

  16. G15324672Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the coolant expansion tank.
    • Connect the electrical connector.
    • Connect the coolant hose.
  17. G15324671Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the coolant expansion tank to the original position.
    • Install and tighten the bolt.

      Torque  : 2.8 Nm 

  18. CAUTION: Take extra care not to damage the component.
    G15303162Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the coolant pipe.
    • Connect the 3 coolant pipe connectors.
    • Install the coolant pipe to the 6 clips.
  19. Install the hood latch panel.

    Refer to: HOOD LATCH PANEL

  20. Install the viscous cooling fan.

    Refer to: VISCOUS COOLING FAN 

  21. Install the left air cleaner.

    Refer to: LEFT AIR CLEANER

  22. Connect the 12V system.

    Refer to: 12V SYSTEM DISCONNECT AND CONNECT

  23. Recharge the A/C  system to the correct specification.

    Refer to: AIR CONDITIONING SYSTEM RECOVERY, EVACUATION AND CHARGING

  24. Fill the engine cooling system with the correct amount of coolant fluid.

    Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING