High Pressure Fuel Pump (G2300866): Removal

WARNING: This page is about a different variant/trim than selected.

WARNING:

Wait for a minimum of 1 minute after the engine has stopped before carrying out any repair to the fuel injection system.
Avoid flames, sparks or lighted substances.
Place the vehicle in a well ventilated, quarantined area and arrange ' No Smoking/Petrol Fumes' signs about the vehicle.
Be prepared to collect escaping fuel.

CAUTION:

Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
While installing seals/Gaskets, make sure all the mating faces are clean and free from foreign material.

NOTE:

This procedure contains illustrations showing certain components removed to provide extra clarity.
This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.

Depressurise the fuel system.
Refer to: FUEL SYSTEM PRESSURE RELEASE
Disconnect the startup battery ground cable.
Refer to: 12V SYSTEM DISCONNECT AND CONNECT
Remove the evaporative emission canister purge valve.
Refer to: EVAPORATIVE EMISSION CANISTER PURGE VALVE
Position the charge air cooler into service position.
Refer to: CHARGE AIR COOLER SERVICE POSITION
Remove the throttle body.
Refer to: THROTTLE BODY
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Disconnect the electrical connector.
- Remove the Noise, Vibration and Harshness (NVH) material.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove the 2 bolts.
- Remove the NVH material.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Disconnect the breather pipe.
- Remove the breather pipe.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Loosen the sliding bracket bolt.
- Remove the 2 bolts.
- Disconnect the 2 fuel line unions.
- Remove the High Pressure (HP) fuel pump outlet pipe assembly.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Disconnect the fuel line union.
- Remove the stud.
- Disconnect the Low Pressure (LP) fuel line.
- Remove the LP fuel line.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Loosen the 2 bolts half turn at a time.
- Remove and discard the 2 bolts.
- Remove the HP fuel pump.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove and discard the O-ring seal.
CAUTION: Note the installed position of the HP fuel pump tappet prior to removal.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove the HP fuel pump tappet.
- Inspect the HP fuel pump tappet, replace if required.