Fuel Pump Module - 90 (G2577296): Removal

WARNING: This page is about a different variant/trim than selected.

CAUTION:

Be prepared to collect escaping fluids.
Protect the surrounding paintwork to avoid damage.
Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.

NOTE:

This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
This procedure contains illustrations showing certain components removed to provide extra clarity.

Always follow the fuel system health and safety precautions when doing any repairs to the fuel system.
Refer to: PETROL AND PETROL-ETHANOL FUEL SYSTEMS HEALTH AND SAFETY PRECAUTIONS
Disconnect the 12 V system.
Refer to: 12V SYSTEM DISCONNECT AND CONNECT
Remove the second row seat.
Refer to: SECOND ROW SEAT - 90, BENCH TYPE

Refer to: SECOND ROW RIGHT SEAT
Remove the rear quarter trim panel.
Refer to: REAR QUARTER TRIM PANEL - 90
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Reposition the carpet for access.
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Reposition the Noise, Vibration and Harshness (NVH) material.
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- Reposition the wiring harness away from the fuel tank access panel.
- Remove the 5 nuts.
- Release fuel tank access panel.
- Reposition the wiring harness and the access panel.
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Disconnect the 2 electrical connectors from the fuel pump module.
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- Disconnect the breather pipe.
- Disconnect the 2 fuel lines.
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Use the special tool to remove the fuel pump module retaining ring.

Special Tool(s): 310-123
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Note the installed position of the fuel pump module before removal.
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- Reposition the fuel pump module to get access to the electrical connector.
- Disconnect the electrical connector.
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- Disconnect the fuel line from the fuel pump module.
- Remove the fuel pump module.
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Remove and discard the O-ring seal.