Oil Pan (G2815510): Installation

WARNING: This page is about a different variant/trim than selected.

- Install the engine oil level sensor.
- Install and tighten the 3 bolts.
  Torque : 11.5 Nm
- Install the oil extraction line.
- Install and tighten the 3 bolts.
  Torque : 11.5 Nm
CAUTION: Both flange surfaces must be free from oil or detritus contamination.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Clean the oil pan and cylinder block mating faces.
- Apply RTV sealant diameter of 3mm in the position shown.
  Refer to: SPECIFICATIONS
CAUTION:
- Make sure that the oil pan is installed directly over the bolt holes so that the sealant is not smeared. Bolts 1-6 must be tightened within 7 minutes of starting to apply the sealant. The remaining bolts must be tightened within 40 minutes of starting to apply the sealant.
- If step 3-4 is not completed within the permitted time, then the joint must be separated, RTV sealant removed and steps must be repeated.
Fig 1: Oil Pan Tightening Sequence
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Install a new O-ring seal.
  Renew Part: Oil evacuation tube O-ring seal Quantity: 1 .
- Install the oil pan.
- Install and tighten the 16 bolts in the illustrated sequence.
  Torque : 25 Nm
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Install the CKP .
- Install and tighten the bolt.
  Torque : 11 Nm
- Secure the 3 clips.
- Connect the 2 electrical connectors.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Install the A/C compressor.
- Install and tighten the 3 bolts.
  Torque : 25 Nm
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Install the vacuum pump.
- Install and tighten the 2 bolts.
  Torque : 11.5 Nm
CAUTION: Both flange surfaces must be free from oil or detritus contamination.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Clean the oil pan and cylinder block mating faces.
- Apply RTV sealant diameter of 3mm from the inner edge of the oil pan outwards following the 'T' joint line as illustrated.
  Refer to: SPECIFICATIONS
CAUTION: Make sure that crankshaft rear seal and cover is installed directly over the bolt holes so that the sealer is not smeared.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Install the special tool.
  Special Tool(s): 303-1442
- Install the crankshaft rear seal and cover.
  Renew Part: Crankshaft rear seal plate Quantity: 1 .
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Install, but do not fully tighten the 4 bolts.
- Remove the special tool.
  Remove the Special Tool(s): 303-1442
NOTE: Positional tolerance of the crankshaft rear seal to the crankshaft palm is 0.2mm.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Install the special tool.
  Special Tool(s): JLR-303-1622
- Align the crankshaft rear seal and cover.
Fig 2: Crankshaft Rear Seal Tightening Sequence
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Tighten the 4 bolts in the sequence illustrated.

Torque : 11.5 Nm
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Install and tighten the 8 bolts.
  Torque : 11.5 Nm
- Remove the special tool.
  Remove the Special Tool(s): JLR-303-1622
CAUTION: Do not insert the bottoming tap more than the depth of the threaded holes (16mm). Apply tape to the bottoming tap 16mm from the end as a visual guide.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Use a suitable bottoming tap to clean the threads.
CAUTION: Make sure that the locating pin on the crankshaft is aligned with the guide hole in the drive plate

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Install the drive plate.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Install but do not fully tighten the 10 new bolts.

Renew Part: Drive plate bolts Quantity: 10 .
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Install the special tool.

Special Tool(s): JLR-303-1304
Fig 3: Drive Plate Bolts Tightening Sequence
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Install and tighten the 10 bolts in the illustrated sequence.

Torque

Stage 1: 45 Nm

Stage 2: 90°
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove the special tool.

Remove the Special Tool(s): JLR-303-1304
CAUTION:
- Make sure that all the mating faces are clean and free of any foreign material.
- Make sure that the components have been thoroughly cleaned and inspected before installing to the engine. Failure to follow this instruction might result in premature engine failure.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Lubricate the HP fuel pump tappet with clean engine oil.
  Refer to: SPECIFICATIONS
- Install the HP fuel pump 2 tappet.
CAUTION: Tighten the bolts a turn at a time until the correct torque is achieved.

NOTE: Lubricate the HP fuel pump O-ring seal with clean engine oil.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Install the HP fuel pump 2.
- Install and tighten the 2 bolts.
  Torque : 11 Nm
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Loosen the 2 bolts.

Loosen : 1 turn(s)
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Install the HP fuel pump 2 cover.
Install the HP fuel pump 1.
Refer to: HIGH PRESSURE FUEL PUMP 1
Install the lower timing cover.
Refer to: LOWER TIMING COVER
Install the transmission.
Refer to: TRANSMISSION - V8 S/C 5.0L PETROL
Fill the engine with the correct amount of engine oil.
Refer to: ENGINE OIL VACUUM DRAINING AND FILLING
Connect the 12V system.
Refer to: 12V SYSTEM DISCONNECT AND CONNECT