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Home >> Land Rover >> 2022 >> Defender 90 S >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Battery, Mounting And Cables - Vehicles With: PHEV -- Defender/L663) >> Battery, Mounting And Cables - Vehicles With: PHEV (G2608197) >> Removal And Installation >> Inverter (G2769924) >> Installation

Inverter (G2769924): Installation

WARNING: This page is about a different variant/trim than selected.
  1. NOTE: This step is not required if the component is removed for access only.

    Connect the 2 coolant hoses.

  2. NOTE: This step requires the aid of another technician.
    • With assistance, Install the inverter.
    • Install and tighten the 6 bolts.

      Torque  : 9 Nm 

    • Reposition the ground cable into the correct location.
    • Install and tighten the ground cable bolt.

      Torque  : 10 Nm 

  3. Connect the breather pipe.
    • Connect the inverter electrical connector.
    • Install the wiring harness clip.
  4. G15311313Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Use the Jaguar Land Rover approved diagnostic equipment to perform the EV  system bonding test.

      General Equipment: Jaguar Land Rover approved diagnostic equipment 

    • A) Connect the probe to the casing of the inverter.
    • B) Connect the probe to the ground point.
    • The bonding test can only be passed if a reading of under 50 milliohms is achieved. Any measurement above this must be investigated.
  5. Connect the HV  inverter cable.
  6. G15311314Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Connect the 3-phase HV  cable.
    • Install and tighten the 4 bolts in the sequence illustrated.

      Torque  : 4 Nm 

  7. G15311315Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Fully tighten the 4 bolts in the sequence illustrated.

      Torque  : 8 Nm 

    • Install the inverter lower shield.
    • Install and tighten the 2 nuts.

      Torque  : 10 Nm 

    • Install and tighten the 3 bolts.

      Torque 

      M8: 12 Nm 

      M12: 80 Nm 

    • Reposition the 2 coolant pipes into the correct location.
    • Connect the 2 coolant hoses.
    • Install and tighten the bolt

      Torque  : 9 Nm 

    • Install and tighten the 2 nuts.

      Torque  : 7 Nm 

    • Install the rear exhaust tunnel heatshield.
    • Install and tighten the 10 bolts.

      Torque  : 9 Nm 

    • Install the center exhaust tunnel heatshield.
    • Install and tighten the 3 bolts.

      Torque  : 9 Nm 

    • Install the front exhaust tunnel heatshield.
    • Install and tighten the 5 bolts.

      Torque  : 9 Nm 

    • Install the new push on steel clip.

      Renew Part: Clip - push on steel Quantity: 1  .

  8. Install the exhaust system.

    Refer to: EXHAUST SYSTEM

  9. WARNING: JLR EVAP  trained technicians only.
    G12528295Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Power Up the HV  system. Only technicians qualified to EVAP  level or higher are allowed to complete this step of the procedure.

    Refer to: PHEV POWER DOWN/UP - HANDHELD 

    • If a new inverter has been installed, the inverter and the immobilizer must be configured.

      General Equipment: Jaguar Land Rover approved diagnostic equipment 

    • SRO 85.15.09 to be claimed separately
  10. Fill and bleed the engine cooling system.

    Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING