Upper Timing Cover (G2748115): Installation
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CAUTION: Make sure that all traces of the old sealant are removed from the mating surfaces.
Apply a 3 mm diameter bead of sealant to the area illustrated.
Refer to: SPECIFICATIONS
Install a new gasket.
Renew Part: Timing chain cover gasket Quantity: 1 .
- Install the upper timing cover.
- Install and tighten the 12 bolts in the illustrated sequence.
Torque
Stage 1: 13.5 Nm
Stage 2: Loosen 180°
Stage 3: 13.5 Nm
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NOTE: If equipped.
Install the NVH material.
Lubricate the 2 VCT solenoid bores with clean engine oil in the illustrated area.
Refer to: SPECIFICATIONS
- CAUTION: Make sure that the area around the component is clean and free of foreign material.
- Install the 2 new O-ring seals.
Renew Part: Variable Camshaft Timing (VCT) solenoid O-ring seals Quantity: 2 .
- Install the 2 VCT solenoids.
- Install and tighten the 4 bolts.
Torque : 9 Nm
- Install the 2 new O-ring seals.
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- Reposition the engine compartment wiring harness into the correct location.
- Install the 3 wiring harness clips.
- Connect the 2 electrical connectors to the VCT solenoids.
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- Install the wiring harness bracket.
- Install and tighten the 2 bolts.
Torque : 10 Nm
- Reposition the engine wiring harness in the correct location.
- Install the 3 wiring harness clips.
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- Install the engine coolant degas separator.
- Install and tighten the 2 bolts.
Torque : 10 Nm
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- Connect the 5 coolant hoses to the engine coolant degas separator.
- Install and tighten the bolt.
Torque : 10 Nm
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- Install the bracket.
- Install and tighten the bolt.
Torque : 10 Nm
- Install the breather pipe to the clip.
- Install the secondary bulkhead center panel.
- Install the engine cover.
Refer to: ENGINE COVER - INGENIUM I4 2.0L PETROL
- Vacuum fill the cooling system.
Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING
- Connect the 12 V system.
Refer to: 12V SYSTEM DISCONNECT AND CONNECT