LEMON Manuals: Even more car manuals for everyone
Home >> Land Rover >> 2022 >> Defender 110 SE >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 21 (Engine - INGENIUM 2.0L Petrol/INGENIUM I4 2.0L Petrol - PHEV -- Defender/L663 (2 Of 2)) >> Engine - INGENIUM I4 2.0L Petrol/INGENIUM I4 2.0L Petrol - PHEV (G2344339) >> Removal >> Engine - INGENIUM I4 2.0L Petrol/INGENIUM I4 2.0L Petrol - PHEV (G2748119) >> Special Tool(S) >> General Equipment

General Equipment

WARNING: This page is about a different variant/trim than selected.
EQUIPMENT NAME
Engine stand
Hydraulic jib crane
WARNING:
  • If the vehicle has been powered down, do not power up the vehicle until all the bonding points have been tested.
  • It is the responsibility of the Electric Vehicle Senior Authorised Person (EVSAP) to make sure they comply with any local legislation for work on High Voltage (HV).
  • The approved Personal Protective Equipment (PPE) must be worn where indicated within this procedure and not removed unless indicated within a step. All items of PPE  must be checked for signs of damage before each use, if damaged, replacement PPE  must be obtained before doing this procedure.
CAUTION: Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
NOTE:
  • This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
  • This procedure contains illustrations showing certain components removed to provide extra clarity.
  • All Permit To Work (PTW) documents must be kept for a minimum of 5 years.
  1. Refer to the HV  electrical connector operation and inspection document before disconnecting any HV  electrical connectors.

    Refer to: GENERAL PROCEDURES .

  2. G12528295Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Power Down the HV  system. Only technicians qualified to Electric Vehicle Authorised Person (EVAP) level or higher are allowed to perform this procedure. It is mandated that all technicians involved with the steps in this procedure have read and understood the Electric Vehicle Safety Rules.

    Refer to: PHEV POWER DOWN/UP - HANDHELD

  3. WARNING: Jaguar Land Rover (JLR) Electric Vehicle Competent Person (EVCP) trained technicians only.
    G12528294Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    This procedure involves work on components associated with the HV  system. Only technicians qualified to EVCP  level or higher are allowed to do this procedure. It is mandated that all technicians involved with the steps in this procedure have read and understood the Electric Vehicle (EV) Safety Rules.

    Refer to: DESCRIPTION AND OPERATION .

  4. Before working on the fuel system make sure to study the fuel system health and safety section of this manual.

    Refer to: PETROL AND PETROL-ETHANOL FUEL SYSTEMS HEALTH AND SAFETY PRECAUTIONS

  5. Raise and support the vehicle on a suitable 2 post lift.

    Refer to: JACKING AND LIFTING

  6. Drain the cooling system.

    Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING

  7. Remove the hood.

    Refer to: HOOD

  8. Remove the transmission.

    Refer to: TRANSMISSION - INGENIUM I4 2.0L PETROL - PHEV

  9. Remove the HV  Air Conditioning (A/C) compressor.

    Refer to: AIR CONDITIONING COMPRESSOR - INGENIUM I4 2.0L PETROL - PHEV

  10. Remove the secondary bulkhead center panel.

    Refer to: SECONDARY BULKHEAD CENTER PANEL - INGENIUM I4 2.0L PETROL/INGENIUM I4 2.0L PETROL - PHEV/INGENIUM I6 3.0L DIESEL/INGENIUM I6 3.0L PETROL

  11. NOTE: If equipped.
    G15319908Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the block heater electrical connector.
    • Release the clip.
  12. WARNING: Be prepared to collect escaping coolant.
    G14099063Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the coolant hose.

  13. WARNING: Be prepared to collect escaping coolant.
    G15319910Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the 2 coolant hoses.

  14. WARNING: Be prepared to collect escaping coolant.
    G15319911Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the 2 coolant hoses.

  15. G12004858Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the Low Pressure (LP) fuel line.
    • Disconnect the fuel vapor pipe.
  16. G15319913Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 bolts.
    • Remove the closing panel.
  17. G15319914Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Release the bolt.
    • Disconnect the 2 electrical connectors.
    • Release the wiring harness clip.
    • Release the wiring harness grommet.
  18. G12004861Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the special tool.

      Special Tool(s): JLR-303-1633-01 

    • Install and tighten the 2 bolts.

      Torque  : 25 Nm 

  19. G12004862Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove and discard the nut.

  20. G12004863Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove and discard the nut.

  21. WARNING: This step requires the aid of another technician.
    G15319918Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the special tool.

      Special Tool(s): JLR-303-1633-01 

    • Use the special tool and a suitable hydraulic jib crane to carefully remove the engine.

      General Equipment: Hydraulic jib crane 

  22. G12002744Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 4 bolts.
    • Remove the bracket.
  23. G14055513Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the special tool.

      Special Tool(s): JLR-303-1673 

    • Install and tighten the 4 bolts.

      Torque  : 40 Nm 

  24. G14055514Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the engine assembly onto a suitable engine stand.

      General Equipment: Engine stand 

    • Remove the hydraulic jib crane.

      General Equipment: Hydraulic jib crane 

    • Remove the special tool.

      Special Tool(s): JLR-303-1633-01 

scientia non olet · About LEMON Manuals