Cylinder Head (G2300592): Removal

WARNING: This page is about a different variant/trim than selected.

CAUTION: Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all components must be sealed.

NOTE:

This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
This procedure contains illustrations showing certain components removed to provide extra clarity.

Disconnect the 12 V system.
Refer to: 12V SYSTEM DISCONNECT AND CONNECT
Raise and support the vehicle on a suitable 2 post lift.
Refer to: JACKING AND LIFTING
Remove the charge air cooler inlet pipe.
Refer to: CHARGE AIR COOLER INLET PIPE
Vacuum drain the engine oil.
Refer to: ENGINE OIL VACUUM DRAINING AND FILLING
Remove the camshaft carrier.
Refer to: CAMSHAFT CARRIER
CAUTION: Mark each cam follower roller finger. Make sure each component is returned to its original installed position.

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Remove the 12 cam follower roller fingers.
CAUTION: Mark each tappet. Make sure each component is returned to its original installed position.

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Remove the 12 tappets.
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Mark the installed position of the components prior to removal.
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- Disconnect the 4 coolant hoses.
- Remove the 2 bolts.
- Remove the coolant pipe assembly.
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- Release the fuel line from the clip.
- Disconnect the fuel line.
- Reposition the fuel line away from the intake manifold.
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- Remove the bolt.
- Release the clip.
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- Disconnect the charge air recirculation pipe.
- Release the clip.
- Remove the charge air recirculation pipe.
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- Release the 2 clips.
- Reposition the vacuum pipe away from the intake manifold.
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- Disconnect the 2 coolant hoses from the throttle body.
- Release the coolant hose from the clip.
- Reposition the 2 coolant hoses away from the intake manifold.
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- Disconnect the 2 electrical connectors.
- Release the 3 clips.
- Reposition the wiring harness away from the intake manifold.
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- Remove the 9 bolts.
- Remove the intake manifold.
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Remove and discard the 6 intake manifold seals.
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Remove and discard the cylinder head temperature sensor.
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Remove the bolt from the turbocharger mounting bracket.
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Disconnect the electrical connector from the turbocharger.
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- Remove the bolt.
- Disconnect the 2 coolant pipes from the turbocharger.
- Remove and discard the 2 O-ring seals.
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- Remove the 5 bolts from the turbocharger upper heatshield.
- Release the turbocharger upper heatshield from the 2 clips.
- Remove the turbocharger upper heatshield.
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- Remove the 2 bolts from the turbocharger rear heatshield.
- Release the turbocharger rear heatshield from the clip.
- Remove the turbocharger rear heatshield.
- Release the turbocharger front heatshield from the 2 clips.
- Remove the turbocharger front heatshield.
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- Remove the bolt from the turbocharger inner heatshield.
- Release the turbocharger inner heatshield from the clip.
- Remove the turbocharger inner heatshield.
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- Remove and discard the bolt from the oil supply pipe.
- Remove and discard the 2 sealing washers.
- Reposition the oil supply pipe away from the turbocharger.
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- Remove the bolt.
- Remove the oil return pipe.
- Remove and discard the 2 O-ring seals.
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Use the special tool to remove the 2 bolts, spacers and washers.

Special Tool(s): JLR-303-1683
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Install the special tools.

Special Tool(s): 303-1449-01
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- Use the special tool to remove the 11 bolts, spacers and washers.
  Special Tool(s): JLR-303-1683
- Remove the turbocharger.
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- Remove the special tools.
  Special Tool(s): 303-1449-01 , 303-1449-02
- Remove and discard the exhaust manifold gasket.
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- Remove the bolt.
- Disconnect the coolant pipe from the cylinder head.
- Remove and discard the O-ring seal.
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- Remove and discard the bolt.
- Remove and discard the 2 sealing washers.
- Remove the oil supply pipe.
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- Remove the bolt.
- Remove the timing chain oil supply pipe.
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Use the special tool to remove the 6 spark plugs.

Special Tool(s): 303-1450
NOTE: This step requires the assistance of another technician.

Fig 1: Cylinder Head Bolts Removal Sequence
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- Remove the 5 bolts.
- Use the special tool to remove the 14 bolts in the illustrated sequence.
  Special Tool(s): JLR-303-1653
- Discard the 14 bolts.
- With assistance, remove the cylinder head.
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Remove and discard the cylinder head gasket.
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Use a suitable plastic tool to clean the cylinder head mating surface.
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Remove the 2 dowels.
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Use a suitable plastic tool to clean the cylinder block mating surface.