Engine Assembly Remove For Access (G2422567): Part(S)

WARNING: This page is about a different variant/trim than selected.

STEP	PART NAME	QUANTITY
Step 52	Air conditioning pipe O-ring seal(s)	2
Step 53	Air conditioning pipes to condenser O-ring seals	2
Step 17	Engine mount to engine mount bracket nut	1
Step 18	Engine mount to engine mount bracket nut	1
Step 19	Oil fill pipe O-ring seal	1
Step 13	Oil level gauge O-ring seal	1

NOTE:

This procedure contains illustrations showing certain components removed to provide extra clarity.
This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.

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- Install the special tools.
  Special Tool(s): JLR-303-1676
- Install and tighten the 4 bolts.
  Torque
  
  M10: 47 Nm
  
  M8: 24 Nm
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- Install the special tool.
  Special Tool(s): JLR-303-1591
- Install, but do not fully tighten the bolt.
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- Install a suitable hydraulic jib crane to the special tools and lifting bracket as illustrated.
  Special Tool(s): JLR-303-1676 , JLR-303-1680 , JLR-303-1591
  
  General Equipment: Hydraulic jib crane
- Operate the crane to align the special tool JLR-303-1591.
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Fully tighten the bolt.

Torque : 50 Nm
WARNING: Always follow the engine stand manufacturer's instructions.

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Remove the engine from the engine stand.

General Equipment: Engine stand
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- Remove the 4 bolts.
- Remove the special tool.
  Special Tool(s): JLR-303-1673
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- Install the bracket.
- Install and tighten the 4 bolts.
  Torque : 60 Nm
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- Reposition the coolant pipes.
- Install and tighten the bolt.
  Torque : 10 Nm
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- Install the bracket.
- Install and tighten the 2 bolts.
  Torque : 10 Nm
- Install the 3 clips.
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- Install the wiring harness.
- Install and tighten the 2 nuts.
  Torque : 12 Nm
- Install the cover.
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Install and tighten the bolt.

Torque : 10 Nm
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Install the 2 clips.
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- Install a new O-ring seal.
  Renew Part: Oil level gauge O-ring seal Quantity: 1 .
- Lubricate the O-ring seal with clean engine oil.
- Install the oil level gauge.
- Install and tighten the bolt.
  Torque : 7 Nm
- Install the clip.
WARNING: This step requires the aid of another technician.

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Carefully install the engine assembly.
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Install the special tool to the position illustrated.

Special Tool(s): JLR-303-1692 , JLR-303-1692-04
Remove the hydraulic jib crane.
General Equipment: Hydraulic jib crane
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Install and tighten the nut.

Renew Part: Engine mount to engine mount bracket nut Quantity: 1 .

Torque : 110 Nm
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Install and tighten the nut.

Renew Part: Engine mount to engine mount bracket nut Quantity: 1 .

Torque : 110 Nm
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- Install a new O-ring seal.
  Renew Part: Oil fill pipe O-ring seal Quantity: 1 .
- Lubricate the O-ring seal with clean engine oil.
- Install the oil filler neck.
- Install and tighten the bolt.
  Torque : 9 Nm
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Remove the special tool.

Special Tool(s): JLR-303-1591
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Install the cooling fan shroud.
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Install and tighten the 2 bolts.

Torque : 7 Nm
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- Install the coolant hose assembly.
- Install the coolant pump.
- Install the coolant reservoir.
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Connect the coolant hose.
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- Install and tighten the bolt.
  Torque : 10 Nm
- Connect the coolant hose.
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Install the clip.
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- Reposition the wiring harness.
- Install the 3 clips.
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Install the 3 clips.
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- Install and tighten the bolt.
  Torque : 10 Nm
- Connect the electrical connector.
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- Reposition the wiring harness.
- Install and tighten the 2 nuts.
  Torque : 9 Nm
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- Reposition the wiring harness.
- Install and tighten the 2 bolts.
  Torque : 12 Nm
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- Install the heatshield.
- Install and tighten the 2 bolts.
  Torque : 9 Nm
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- Install the wiring harness.
- Connect the electrical connector.
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- Connect the 2 electrical connectors.
- Install the 2 clips.
- Install and tighten the 2 bolts.
  Torque : 9 Nm
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Connect the coolant hose.
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Connect the 3 coolant hoses.
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- Reposition the wiring harness.
- Install and tighten the 3 nuts.
  Torque : 9 Nm
NOTE: If equipped.

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- Reposition the wiring harness.
- Install and tighten the 2 nuts.
  Torque : 9 Nm
NOTE: If equipped.

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- Reposition the wiring harness.
- Connect the electrical connector.
- Install and tighten the bolt.
  Torque : 9 Nm
- Install the 2 clips.
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- Connect the coolant pipe.
- Install the clip.
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- Install the clip.
- Connect the coolant hose.
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Connect the electrical connector.
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Connect the breather pipe.
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Connect the fuel line.
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Connect the 2 coolant hoses.
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- Connect the 2 coolant pipes.
- Install the 2 clips.
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Connect the 3 coolant pipes.
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Connect the coolant pipe.
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- Reposition the wiring harness.
- Connect the 4 electrical connectors.
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- Install the closing panel.
- Install and tighten the 2 bolts.
  Torque : 7 Nm
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- Connect the electrical connector.
- Install the clip.
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- Install 2 new O-ring seals.
  Renew Part: Air conditioning pipe O-ring seal(s) Quantity: 2 .
- Install the Air Conditioning (A/C) pipe.
- Install and tighten the nut.
  Torque : 8 Nm
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- Install 2 new O-ring seals.
  Renew Part: Air conditioning pipes to condenser O-ring seals Quantity: 2 .
- Install the A/C pipe.
- Install and tighten the nut.
  Torque : 8 Nm
- Install and tighten the bolt.
  Torque : 8 Nm
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- Install the 2 coolant hoses.
- Install the clip.
- Connect the 2 coolant hoses.
Charge the A/C system.
Refer to: AIR CONDITIONING SYSTEM RECOVERY, EVACUATION AND CHARGING
Install the transmission.
Refer to: TRANSMISSION - INGENIUM I6 3.0L PETROL
Vacuum fill the cooling system.
Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING
Install the viscous cooling fan.
Refer to: VISCOUS COOLING FAN
Install the coolant expansion tank.
Refer to: COOLANT EXPANSION TANK
Install the hood.
Refer to: HOOD
Power up the Mild Hybrid Electric Vehicle (MHEV) system.
Refer to: MHEV POWER DOWN/UP