Fuel Tank - 90 (G2848960): Removal

WARNING: This page is about a different variant/trim than selected.

WARNING:

Make sure the fuel tank is suitably supported at all times.
After carrying out repairs, the fuel system must be checked visually for leaks. Failure to follow this instruction may result in personal injury.
This procedure involves fuel handling. Be prepared for fuel spillage at all times and always observe fuel handling precautions. Failure to follow these instructions may result in personal injury.
The spilling of fuel is unavoidable during this operation. Make sure that all necessary precautions are taken to prevent fire and explosion.
Do not carry or operate cellular phones when working on or near any fuel related components. Highly flammable vapors are always present and may ignite. Failure to follow these instructions may result in personal injury.
Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable vapors are always present and may ignite. Failure to follow these instructions may result in personal injury.
If fuel contacts the eyes, flush the eyes with cold water or eyewash solution and seek immediate medical attention.
Wash hands thoroughly after fuel handling, as prolonged contact may cause irritation. Should irritation develop, seek medical attention.

CAUTION:

Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
Make sure the workshop area in which the vehicle is being worked on is as clean and as dust free as possible. Foreign matter from work on clutches, brakes or from machining or welding operations can contaminate the fuel system and may result in later malfunction.

NOTE:

This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
This procedure contains illustrations showing certain components removed to provide extra clarity.

Before working on the fuel system make sure to study the fuel system health and safety.
Refer to: PETROL AND PETROL-ETHANOL FUEL SYSTEMS HEALTH AND SAFETY PRECAUTIONS
Raise and support the vehicle on a suitable 2 post lift.
Refer to: JACKING AND LIFTING
Disconnect the 12V system.
Refer to: 12V SYSTEM DISCONNECT AND CONNECT
Drain the fuel tank.
Refer to: FUEL TANK DRAINING
Remove the rear driveshaft.
Refer to: REAR DRIVESHAFT
CAUTION: Be prepared to collect escaping fuel.

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Disconnect the fuel line.
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- Remove the 6 nuts.
- Remove the 2 rear body braces.
WARNING: This step requires the aid of another technician.

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- Use the transmission jack, support the fuel tank.
  General Equipment: Transmission jack
- Release the clamp.
- Release the fuel filler hose.
- Remove the 7 bolts.
- Remove the fuel tank.
NOTE: Do not disassemble further if the component is removed for access only.

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- Disconnect the fuel line.
- Remove the fuel line from the 5 clips.
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- Remove the 4 bolts.
- Remove the fuel tank heatshield.
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- Reposition the low pressure fuel pump assembly to get access to the electrical connector.
- Disconnect the electrical connector.
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- Disconnect the fuel line from the low pressure fuel pump assembly.
- Remove the low pressure fuel pump assembly.