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Home >> Land Rover >> 2022 >> Defender 110 S >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 19 (Fuel Tank And Lines - INGENIUM I6 3.0L Petrol -- Defender/L663) >> Fuel Tank And Lines - INGENIUM I6 3.0L Petrol (G2344378) >> Removal And Installation >> Fuel Filler Neck (G2422808) >> Installation

Fuel Filler Neck (G2422808): Installation

WARNING: This page is about a different variant/trim than selected.
  1. CAUTION: Care must be taken not to damage the body work.
    G15307717Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the fuel filler neck to the vehicle.
    • Install and tighten the 2 nuts.

      Torque  : 10 Nm 

    • Install and tighten the bolt.

      Torque  : 10 Nm 

  2. G15307710Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Connect the fuel filler neck to the fuel tank.
    • Install and tighten the nut.

      Torque  : 10 Nm 

    • Install and tighten the hose clamp.

      Torque  : 3.2 Nm 

  3. CAUTION:
    • Make sure that the components are correctly aligned.
    • Only tighten the bolts finger tight at this stage.
    • Use the transmission jack to raise the rear subframe front section carefully to the original position.
    • Install, but do not fully tighten the rear subframe 4 new bolts.

      Renew Part: Rear subframe to body bolts Quantity: 4  .

  4. G11708468Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the front subframe support bracket bolts.

    Torque  : 60 Nm 

  5. CAUTION: Only tighten the bolts finger tight at this stage.
    NOTE: Repeat this step for the other side.
    G15307711Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and hand tighten the new bolt and nut.

    Renew Part: Shock absorber nut and bolt Quantity: 2  .

  6. Remove the transmission jack.
  7. Install the rear driveshaft.

    Refer to: REAR DRIVESHAFT

  8. G15307709Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Secure the air suspension hose to the 2 clips at the left side.

  9. G15307708Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Secure the air suspension hose to the 3 clips.

  10. G15307707Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Secure the air suspension hoses to the 3 clips at the right side.

  11. CAUTION: Make sure that all the clips are correctly installed.
    G15307725Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the fuel filler assembly.

  12. G15307705Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Secure the hose to the 4 clips.

  13. G15307727Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Connect the electrical connector.

  14. G15307703Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Secure the breather hose at the 5 clips.

  15. G15307702Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Connect the evaporative emission canister hose.

  16. Install the right rear wheel arch liner.

    Refer to: REAR WHEEL ARCH LINER

  17. G15307701Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the fuel filler cap.

  18. CAUTION: Nut and bolt must be tightened with vehicle at normal ride height.
    NOTE: Repeat this step for the other side.
    G15307711Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the new bolt and nut.

    Renew Part: Shock absorber nut and bolt Quantity: 2  .

    Torque 

    Stage 1: 100 Nm 

    Stage 2: 240° 

  19. CAUTION: Bolts must be tightened with vehicle at normal ride height.

    Fully tighten the 4 new subframe bolts.

    Torque 

    Front bolts

    Stage 1: 100 Nm 

    Stage 2: 240° 

    Rear bolts

    Stage 1: 100 Nm 

    Stage 2: 300° 

  20. WARNING: After doing repairs, the fuel system must be checked visually for leaks. Failure to follow these instructions may result in personal injury.

    Fill the fuel tank with the amount recovered during the fuel tank drain procedure.

    Refer to: LOW-PRESSURE FUEL SYSTEM BLEEDING

  21. Use the Jaguar Land Rover (JLR) approved diagnostic equipment to pressurize the air suspension.

    Refer to: AIR SUSPENSION SYSTEM DEPRESSURIZE AND PRESSURIZE

  22. Use the Jaguar Land Rover (JLR) approved diagnostic equipment to check and if necessary adjust the wheel alignment.

    Refer to: WHEEL ALIGNMENT