MHEV Battery Tray - 110 (G2422561): Removal

WARNING: This page is about a different variant/trim than selected.

CAUTION: Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.

NOTE:

This procedure contains illustrations showing certain components removed to provide extra clarity.
This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.

The following step(s) applies to:

All vehicles

Power down the Mild Hybrid Electric Vehicle (MHEV) system.
Refer to: MHEV POWER DOWN/UP
Remove the Direct Current to Direct Current (DC/DC).
Refer to: DIRECT CURRENT TO DIRECT CURRENT CONVERTER - 90

The following step(s) applies to:

Vehicles without occasional rear seats
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- Remove the 4 clips.
- Reposition the rear floor carpet.
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Remove the 2 clips from the MHEV battery housing air duct.

The following step(s) applies to:

All vehicles
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Remove the MHEV battery housing air duct.
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Disconnect the MHEV battery breather hose from the MHEV battery.
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Release the 2 wiring harness clips from the MHEV battery cover.
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- Remove the 2 bolts.
- Remove the nut.
- Remove the MHEV battery cover.
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- Remove the 6 bolts.
- Remove the 3 brackets.
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Remove the MHEV battery.
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- Remove the nut.
- Disconnect the rear MHEV junction box ground cable.
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Disconnect the MHEV battery cooling fan electrical connector.
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Disconnect the DC/DC converter cooling fan electrical connector.
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- Disconnect the electrical connector.
- Remove the 2 bolts.
- Release the MHEV battery ground cable clip.
- Remove the MHEV battery tray.
NOTE: Do not disassemble further if the component is removed for access only.

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Release the 4 wiring harness clips from the MHEV battery tray.
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- Remove the 2 nuts.
- Remove the DC/DC cooling fan cover.
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- Remove the 2 bolts.
- Remove the DC/DC cooling fan.
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- Release the wiring harness clip.
- Remove the 2 bolts.
- Remove the MHEV battery cooling fan.
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- Remove the 2 bolts.
- Remove the rear MHEV junction box.