Cooling Module (G2344648): Installation
WARNING: This page is about a different variant/trim than selected.
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CAUTION: Take extra care not to damage the component.
- Install the 2 radiator upper mounts.
- With assistance, install the cooling module.
- Install the 2 radiator lower mounts.
- Install the 2 washers and tighten the 2 screws.
Torque : 15 Nm
- Connect the 2 upper coolant hose connectors to the radiator.
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- Position the cooling system swirl pot.
- Install and tighten the bolt.
Torque : 9 Nm
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- Position the charge air cooler coolant pump.
- Install and tighten the bolt.
Torque : 9 Nm
- Connect the electrical connector to the charge air cooler coolant pump.
- Install the coolant hose to the plastic clamp.
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- Connect the 2 electrical connectors to the wiring harness of the viscous cooling fan shroud and the coolant temperature sensor.
- Secure the wiring harness clip to the viscous cooling fan shroud.
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- Secure the 2 coolant hose clips to the cooling module.
- Connect the 2 lower coolant hose connectors to the radiator.
- CAUTION: Make sure the 4 new O-ring seals are installed.NOTE: Lubricate the O-ring seals with clean refrigerant oil.
- Install the 4 new O-ring seals to the 2 Air Conditioning (A/C) pipes.
Renew Part: Air conditioning pipes to condenser O-ring seals Quantity: 4 .
- Install the 2 A/C pipes to the A/C condenser.
- Install and tighten the 2 nuts.
Torque : 20 Nm
- Install and tighten the upper A/C pipe bracket bolt.
Torque : 7 Nm
- Install the 4 new O-ring seals to the 2 Air Conditioning (A/C) pipes.
- Secure the 2 wiring harness bracket clips to the viscous cooling fan shroud.
- Install the hood latch panel.
Refer to: HOOD LATCH PANEL
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- Connect the coolant expansion tank lower hose to the coolant expansion tank.
- Connect the electrical connector to the coolant expansion tank level sensor.
- Install the coolant expansion tank.
- Install and tighten the bolt.
Torque : 5 Nm
- Connect the 2 upper coolant pipes to the coolant expansion tank.
- Install the viscous cooling fan.
Refer to: VISCOUS COOLING FAN
- Connect the startup battery ground cable.
Refer to: 12V SYSTEM DISCONNECT AND CONNECT
- Fill the engine cooling system with the correct amount of coolant fluid.
Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING
- Recharge the A/C system to the correct specification.
Refer to: AIR CONDITIONING SYSTEM RECOVERY, EVACUATION AND CHARGING