Cylinder Block Heater Harness Installation (G2788957): Disconnection
WARNING: This page is about a different variant/trim than selected.
NOTE:
- This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
- This procedure contains illustrations with components removed to provide extra clarity.
- Raise and support the vehicle on a suitable 2 post lift.
Refer to: JACKING AND LIFTING
- Disconnect the 12 V system.
Refer to: 12V SYSTEM DISCONNECT AND CONNECT
- Remove the front left wheel arch liner.
Refer to: FRONT WHEEL ARCH LINER
- Remove the engine undershield.
Refer to: ENGINE UNDERSHIELD
- Remove the transmission undershield.
Refer to: TRANSMISSION UNDERSHIELD
- Remove the front bumper.
Refer to: FRONT BUMPER
- Remove and discard the bolt.
- Reposition the steering column lower shaft away from the steering gear.
-
CAUTION: Make sure that the wiring harness is not twisted or damaged on installation. Failure to follow this instruction may result in damage to the vehicle.
- Install the block heater harness.
- Connect the electrical connector to the block heater.
- Install the 3 clips.
- Reposition the wiring harness into the correct location.
- Install and tighten the bolt.
Torque : 9 Nm
- Install the 5 clips.
- Install and tighten the 2 nuts.
Torque : 9 Nm
Install the 2 clips.
- Release the 2 clips.
- Release the front bumper finisher from the headlamp finisher.
-
CAUTION: Take extra care not to damage the component.
- Use suitable masking tape to protect the component from damage prior to drilling the hole.
- Use a suitable drill to cut a 29mm diameter hole in the front bumper finisher as illustrated.
Install the block heater harness to the front bumper finisher as illustrated.
Install the front bumper finisher to the headlamp finisher.
- Install the front bumper.
Refer to: FRONT BUMPER
Install the clip to the front bumper.
-
- Reposition the steering column lower shaft.
- Install and tighten a new bolt.
Renew Part: Lower steering column to steering gear bolts Quantity: 1 .
Torque : 30 Nm
- Install the transmission undershield.
Refer to: TRANSMISSION UNDERSHIELD
- Install the engine undershield.
Refer to: ENGINE UNDERSHIELD
- Install the front left wheel arch liner.
Refer to: FRONT WHEEL ARCH LINER
- Connect the 12 V system.
Refer to: 12V SYSTEM DISCONNECT AND CONNECT