LEMON Manuals: Even more car manuals for everyone
Home >> Land Rover >> 2022 >> Defender 110 S >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 12 (Exhaust System - INGENIUM I6 3.0L Petrol -- Defender/L663) >> Exhaust System - INGENIUM I6 3.0L Petrol (G2344375) >> Removal And Installation >> Catalytic Converter (G2344555) >> Installation

Catalytic Converter (G2344555): Installation

WARNING: This page is about a different variant/trim than selected.
  1. CAUTION: If accidentally dropped or knocked install a new sensor.
    NOTE: This step is only required if previously removed.
    • Use the special tool to install and tighten the mid catalyst heated oxygen sensor.

      Special Tool(s): JLR-309-004 

      Torque  : 48 Nm 

    • Install the gasket.

      Renew Part: Catalytic converter to turbocharger gasket Quantity: 1  .

    • Install the catalytic converter.
    • Install the bracket.
    • Install and tighten the 2 bolts.

      Torque  : 25 Nm 

    • Install the 2 catalytic converter bolts, but do not fully tighten at this stage.
    • Install and tighten the clamp.

      Renew Part: Catalytic converter to turbocharger clamp Quantity: 1  .

      Torque  : 18 Nm 

    • Fully tighten the 2 catalytic converter bolts.

      Torque  : 25 Nm 

    • Connect the electrical connector.
    • Install the wiring harness into the clip.
  2. Install the noise, vibration and harshness material into its original position.
    • Install the heatshield.
    • Install and tighten the 3 bolts.

      Torque  : 9 Nm 

    • Use the special tool to install and tighten the mid catalyst heated oxygen sensor.

      Special Tool(s): JLR-309-004 

      Torque  : 48 Nm 

    • Connect the electrical connector.
    • Install the wiring harness into the 2 clips.
    • Install the pipe assembly.
    • Install the 3 clips.
  3. Install the starter motor.

    Refer to: STARTER MOTOR

  4. Install the exhaust system.

    Refer to: EXHAUST SYSTEM 

  5. Install the secondary bulkhead center panel.

    Refer to: SECONDARY BULKHEAD CENTER PANEL - INGENIUM I4 2.0L PETROL/INGENIUM I4 2.0L PETROL - PHEV/INGENIUM I6 3.0L DIESEL/INGENIUM I6 3.0L PETROL

  6. Install the right air filter outlet pipe.

    Refer to: AIR FILTER OUTLET PIPE

  7. Install the right air filter housing.

    Refer to: AIR FILTER HOUSING

  8. Connect the startup battery ground cable.

    Refer to: 12V SYSTEM DISCONNECT AND CONNECT