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Home >> Land Rover >> 2022 >> Defender 110 S >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Battery, Mounting And Cables - Vehicles With: PHEV -- Defender/L663) >> Battery, Mounting And Cables - Vehicles With: PHEV (G2608197) >> Removal And Installation >> PHEV Battery (G2769713) >> Removal

PHEV Battery (G2769713): Removal

WARNING: This page is about a different variant/trim than selected.
WARNING:
  • It is the responsibility of the Electric Vehicle Authorised Person (EVAP) to make sure they comply with any local legislation for work on High Voltage (HV).
  • The approved Personal Protective Equipment (PPE) must be worn where indicated within this procedure and not removed unless indicated within a step. All items of PPE  must be checked for signs of damage before each use, if damaged, replacement PPE  must be obtained before doing this procedure.
  • If the vehicle has been powered down, do not power up the vehicle until all the bonding points have been tested.
CAUTION:
  • Make sure all the HV  connectors, ground points and locating points are clean and free from foreign material before disconnecting and connecting.
  • Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
NOTE:
  • All Permit To Work (PTW) documents must be kept for a minimum of 5 years.
  • This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
  • This procedure contains illustrations showing certain components removed to provide extra clarity.
  1. It is mandated that all technicians involved with the steps in this procedure have read and understood the Electric Vehicle (EV) Safety Rules.

    Refer to: ELECTRIC VEHICLE SAFETY RULES (G2324544)  .

  2. Before handling any HV  connectors the person(s) completing this procedure must refer to the 'High Voltage Electrical Connector Operation and Inspection' document.

    Refer to: the appropriate service information .

  3. Raise and support the vehicle on a suitable 2 post lift.

    Refer to: JACKING AND LIFTING

  4. WARNING: Jaguar Land Rover (JLR) EVAP  trained technicians only.
    G12528295Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Power Down the HV  system. Only technicians qualified to EVAP  level or higher are allowed to complete this step of the procedure.

    Refer to: PHEV POWER DOWN/UP - HANDHELD 

  5. WARNING: Jaguar Land Rover (JLR) Electric Vehicle Competent Person (EVCP) trained technicians only.
    G12528294Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    This procedure involves work on components associated with the HV  system. Only technicians qualified to EVCP  level or higher are allowed to perform this procedure. It is mandated that all technicians involved with the steps in this procedure have read and understood the Electric Vehicle Safety Rules.

    Refer to: ELECTRIC VEHICLE SAFETY RULES (G2324544)  .

  6. Drain the Plug-in Hybrid Electric Vehicle (PHEV) battery cooling system.

    Refer to: PHEV BATTERY COOLING SYSTEM DRAINING AND VACUUM FILLING 

  7. G15311256Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Reposition the second row seat backrests.

  8. G15311257Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 bolts.
    • Reposition the HV  cable and antenna assembly away from the PHEV  battery.
  9. G15311258Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the ground cable bolt.
    • Reposition the ground cable away from the PHEV  battery.
    • Release the 2 coolant hose clips.
    • Reposition the coolant hoses away from the PHEV  battery.
  10. G15311259Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the 6 PHEV  battery bolts.

  11. G15311260Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the special tool JLR-415-112 on the PHEV  battery.

      Special Tool(s): JLR-415-112 

  12. CAUTION:
    • This step requires the aid of another technician.
    • Take extra care not to damage the surrounding components.
    G15311261Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • With assistance, remove the PHEV  battery.

      General Equipment: Hydraulic jib crane 

  13. CAUTION:
    • Take extra care not to damage the PHEV  battery vent and seal.
    • The PHEV  battery must not rest on the vent.
    G14517805Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Place the PHEV  battery on a suitable horizontal surface.

    Refer to: PHEV BATTERY HANDLING AND STORAGE 

  14. NOTE: Do not complete this step if the component is removed for access only.
    G14517806Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the special tool JLR-415-112 from the PHEV  battery.

      Special Tool(s): JLR-415-112 

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